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Build Energy Boston

 

In this special bonus episode recorded at NESEA Building Energy Boston, co-host of the Passive House Podcast Ilka Cassidy interviews Florence MacGregor of NESEA and Bryan Bleier of New Energy Works.

 

Build Better Boston Spotify Link

 

About Bryan:

Bryan is the director of our High-Performance Made Easier™ (HPEz) division, as well as our resident Subject Matter Expert (SME) on all things panelization, enclosure systems, and high-performance building products. With a background in engineering, Bryan has a passion for sustainability, natural materials, and passive house construction. When not in the office or our panel manufacturing facility, you will often find him at PHIUS meetings, sustainability conferences, and appearing on various webinars and podcasts talking about the future of construction and homebuilding. Originally from western New York, he still lives in the region with his wife Jillian, their son Beau, and two dogs Harlow & Riley.

 

Learn and listen to move:

NEWBeamery Groundbreaking

 

New Energy Works in collaboration with the McMinnville Economic Development Partnership, Representative Lucetta Elmer, and Mayor Remy Drabkin hosted a groundbreaking ceremony for our new 20,000 square foot production facility in McMinnville Oregon on Thursday, December 21st.

 

NEWBeamery Groundbreaking

 

With this new facility, employee-owned New Energy Works will be expanding our McMinnville operations adding new cutting edge CNC equipment, offices, and production space to our existing campus, which will increase our capabilities and service offerings, resulting in regional growth and expanded employment opportunities in the McMinnville community.

 

NEWBeamery Groundbreaking

 

Lake Front Dream Home

 

 

When the owners of this recently completed lakefront residence began their journey to build a custom timber frame home in the Finger Lakes, they relied on the experience and comprehensive design + build services offered by New Energy Works, based in nearby Farmington New York.

 

Lake Front Dream Home

 

For over thirty years New Energy Works has been crafting sustainably minded timber frame homes throughout the Finger Lakes region. In that time their expertise and service offerings have grown to include in-house Architects, interior designers, and general contracting/ construction as well as a fine woodworking division known as NEWwoodworks, and their sister company Pioneer Millworks – who manufacture reclaimed and sustainable wood products, all of which were utilized to construct this one-of-a-kind home.

 

Lake Front Dream Home

 

The homeowners came to the project with a previous connection to New Energy Works through the company’s fine woodworking division, who had done extensive remodeling work for them on a different property in the past. But building a brand-new home on one of the Finger Lakes can present unique challenges, which Architect Kyle Barber RA, CPHC – the head of New Energy Works design team knows all too well.

 

Digital Supply Chain Podcast

 

On a recent episode of the Digital Supply Chain podcast, host Tom Raftery sat down with our founder & CEO Jonathan Orpin to discuss his journey helping to revolutionize the timber and construction industry with a staunch commitment to sustainability.

 

 

The episode dives deep into how New Energy Works incorporates an eco-friendly approach to our projects, often focusing on the use of reclaimed and sustainably harvested wood in partnership with our sister company Pioneer Millworks.


See the interview on YouTube:  https://youtu.be/kNPvRjzPLx8
 

See more from Digital Supply Chain:  The Future of Building: Sustainability and Innovation with Jonathan Orpin (digitalsupplychainpodcast.com)

 

 

 

Dream Barn

 

Framed by rolling farmland hills in the foreground, and the majestic Blue Ridge Mountain range in the background, this 22-acre farm property features an Irish inspired stone & heavy timber barn as well as a port cochere entry/ farm office building, all designed and built in less than a year.

 

Dream Barn
“This project is really quite impressive when you see the stone and timber in person. The mass, heft, and scale of it all is just inspiring set against the beautiful natural background of the Blue Ridge Mountains in Virginia.” - Eric Fraser, New Energy Works COO.

 

“This barn is on a 22-acre small farm, and there is no residence on the property,” the property owner shared. “I have always wanted a barn like this, and it’s not really any more complicated than that. I bought this property almost a decade ago, and there was only a small storage shed building on the land, it was always part of my plans to build something like this.”

 

Dream Barn
“I have Irish heritage, my grandparents both immigrated to the US from Ireland, and this property is very reminiscent of the Irish countryside, which is heavy stone everywhere, wood and timber everywhere— it’s just beautiful. We tried to recreate a little of that Irish countryside look and feel here in Virginia.” – Property Owner

 

TimberFill, a loose fill insulation, can be blown in or dense packed for high performing, affordable, safe, and carbon negative coverage in attics, wall cavities, floors, and ceilings.

 

 

Recently our founder & CEO Jonathan Orpin wrote a "SPEC" editorial for our friends at Fine Homebuilding Magazine about TimberHP's new domestically manufactured wood-based insulation product TimberFill. This series is where the magazine explores new products and solutions for crafting fine homes from the perspective of respected professionals in the industry. 

 

TimberFill, a loose fill insulation, can be blown in or dense packed for high performing, affordable, safe, and carbon negative coverage in attics, wall cavities, floors, and ceilings.

 

TimberFill is a loose fill insulation product from TimeberHP that can be blown in or dense packed for high performing, affordable, fire-resistant, and carbon negative coverage in attics, wall cavities, floors, and ceilings.

 

TimberFill, a loose fill insulation, can be blown in or dense packed for high performing, affordable, safe, and carbon negative coverage in attics, wall cavities, floors, and ceilings.

 

suburban high performance home

 

Recently our HPEz (High-Performance Made Easier™) team provided a wall enclosure system for a new 1600 square foot home located in a bucolic suburb of Rochester, New York, near our Farmington shop.

 

suburban high performance home

 

The homeowner was interested in crafting a highly efficient new home without the use of chemical or foam-based insulation. After researching available local options online, he discovered that New Energy Works enclosure services could help him achieve the performance goals he was aiming for by using natural wood-fiber insulation in our Matrix Wall™ system.

 

suburban high performance home

 

“This is a modest home in a fairly typical residential neighborhood,” explained Bryan Bleier, who leads our HPEz team. “Once construction is completed you really won’t be able to tell that this is a High-Performance home just by looking at it, but the responsible construction methods and materials this home utilizes will be a benefit in terms of heating & cooling costs, indoor air quality, and general comfort of the home for generations.”   

 

right sized high performance home

 

For homeowners Mary & Eric, building a responsibly sized and environmentally sound retirement home was a priority for them as they looked toward their own future, and the planets. Utilizing as many environmentally friendly building materials as possible, the couple were equally concerned about the homes short term impact on the environment, as well as its long-term energy use and performance.

 

right sized high performance home

“Eric is a scientist-type personality and Mary is a cool artist-type personality, and juxtaposing those two points of view together into a finished home was the challenge here. We worked with them and added more timber into the building, opened some windows, and worked with the couple to minimize the square footage of the space down to what was essential to their lifestyle. It was quite the task to meet the needs of both clients, with Mary being focused on the craft and beauty of the home, and Eric being very concerned with material selections, sourcing, imbedded carbon, and performance. It was a winning combination though, and both were willing to compromise when needed to make things work and stuck by their guns when necessary to get what they wanted. In the end we came up with a very nice design that was a beautiful compromise to what they each wanted out of this home.” - Architect David Shirley AIA, NCARB

“When we looked at the New Energy Works website and read about how the company crafts high-performance enclosures that pay very close attention to a home’s thermal envelope as part of their Design + Build process, we were very impressed that the team makes sustainability a normal part of how they do business,” Eric shared. “To our mind that is the kind of company we want to support.”

 

Geared for Growth TV segment

 

Recently Kyle Barber (the head of our east coast design team) and Bryan Bleier (who manages our HPEz team) appeared on a TV segment called Geared for Growth on FOX Rochester produced by the Greater Rochester Chamber of Commerce.

 

Geared for Growth TV segment

 

Geared for Growth is a weekly interview segment that explores the businesses and people driving economic growth and innovation in the greater Rochester area, where New Energy Works is headquartered.

 

Geared for Growth TV segment
New Energy Works COO Eric Fraser watching the broadcast in our Farmington office with other coworkers.

 

Part of the Good Day Rochester broadcast, morning anchors Dan Schrack and Abby Fridmann sit down with local business owners, entrepreneurs, and community leaders to discuss their experience and insights into what makes their business successful in Greater Rochester and beyond.

 

Ep. 178 - Triple Bottom Line with Jonathan Orpin

 

In this episode of Contractor Radio host Jim talks with our CEO and Founder Jonathan Orpin about operating a business sustainably on multiple fronts by implementing the Triple Bottom Line Company model.

Jim and Jonathan discuss why the triple bottom line emphasizes people AND profits. They turn their discussion toward aging out of your business sustainably by creating an Employee Stock Ownership Plan (ESOP) that rewards your workers with ownership and leaves the former owner/founder with a sense that their company is in good hands.

In the second part of the episode Jim and Jonathan dig into the flexible definition of sustainability. They have a great talk on what it means to focus as much energy and resources into stewarding the planet as generating profit.

See more:

Rochester Home Magazine

 

Our friends at Rochester Home Magazine honored us with a detailed cover editorial featuring our east coast design team.

 

Written by Helana Shumway

 

Project photos by Tim Wilkes

 

 

Rochester Home Magazine

 

Rochester Home Magazine

 

Rochester Home Magazine

 

Read the whole issue online: September//October 2023 Rochester HOME Magazine by Featured Media - Issuu

 

THL AUG

 

This New Energy Works project in North Georgia recently appeared in a feature editorial by our friends at Log & Timber Home Living in the August 2023 Waste Not Want Not issue, which focuses on sustainable modern home designs.

Featuring an interview with our own David Shirley AIA, NCARB from our west coast team, the sweeping feature touches on almost every aspect of this New Energy Works project including design, timber frame, and high-performance enclosures.

Photos by Garey Gomez

 

THL AUG

 

 

THL AUGTHL AUG

 

Right at home

“Lighting is an important part of designing a home from the inside out. Low voltage accent lighting highlights architectural features while stylistic fixtures identify the gathering spaces.” -Diana Gerken 

When Mark and his wife set out to craft a timber frame home in central New York State, the journey started with finding the right piece of country real estate to build on. Once they had acquired the land to develop, it became time to design their new family home.

 

Right at home

“During the design process we often ask ourselves: How will they know where to go? Here the main entry is called attention to by a trellised walking path from the face of the garage to an expressive covered entry, which extends to be the most prominent extension on the main facade.” - Kyle Zinteck, RA New Energy Works

“We customed designed our home, so it is exactly what we wanted. My wife and I are not youthful anymore, so we had a clear idea of what we needed for the next 25 years or so,” Mark shared. “We have a large extended family, so we designed the house around our need to host large groups of people to accommodate our family when they visit.”

 

Right at home

“The main entrance is substantiated with stone walls on either side of the door to support the timber porch that draws guests in to a custom NEWwoodworks door. Taking inspiration from a previous New Energy Works project that the homeowners loved, we designed this Douglas fir door with transom and sidelights in a finish that blends harmoniously with the timber color and stained cedar siding.” -Diana Gerken 

Simplicity of form

 

Rolling seaside hills serve as the backdrop to this barn styled home that was inspired by traditional timber frame barn designs familiar to the surrounding area. This home truly celebrates the simplicity of its form and takes the interior timber structure outward to the exterior.

 

Simplicity of form

 

“The western side of the home was purposely designed to be the primary entry to the house, and you approach that entry by car,” said Michael Schmitt AIA, the Architect on the project.  “Our idea was that space could be where the whole design revealed itself, where part of the exterior is pulled back to reveal some of the interior timber structure and express some of the frame from the inside on the outside. It is also where the garage is, so even guests would arrive on that side of the house and come up a few steps into the exposed barn structure and then into the interior.”

 

Simplicity of form

 

“The design idea was to express the barn frame from the interior out to the exterior in that one location of the home, but It also breaks down the monotony of a 100-foot by 30-foot barn,” Michael continued. “The visual actually erodes at that corner and becomes the barn frame, which is what we tried to express throughout the whole project, the beautiful simplicity of the barn’s timber frame.”

 

the woodshop

 

When Julie built her ranch style home in Oregon back in 1989, she wanted a classic timber frame, but was unable to find anyone in the area building timber homes at the time. With a background in the construction industry and woodworking, she was her own general contractor on the home and got as close as she could to the timber frame aesthetic by including exposed beams and wood pillars.

 

the woodshop

 

“We are retired now, but what we did for a profession was excavation and heavy equipment rental, site work, a lot of high-end homes, municipality, public excavation work, like high schools, streets,” Julie told us. “Funny enough, we helped develop the neighborhood we live in about 35 years ago. We built our family home here, and at that time I wanted to do a timber frame structure, but no one in the area was doing them. What we have in the main house is open beam and wood pillars, which is as close as I could get to timber framing in 1989.”

 

the woodshop

 

More recently when Julie began considering retirement, she reached out to New Energy Works to design and build a timber frame addition to her much-loved family home. The reverent timber space that now houses her at home woodshop is designed to be a flexible space that can adapt to her fine woodworking needs today but could also be converted to functional living space in the decades to come.

 

Bryan Bleier from our High-Performance Made Easier ™ team sat down with our friends at Upstate House Magazine for their annual Passive House Guide issue to talk about why a homeowner should consider an enclosure system as an accessible way to craft a new high preforming home.

 

HPEz

 

Learn more:

 

Passive House Guide 2023 by Chronogram

 

High Performance Building Enclosures | New Energy Works

 

High-Performance Home Building - Q&A | New Energy Works

 

Passive House Enclosure: Partnering for the Future | New Energy Works

 

 

 

 

585

 

(585) Magazine recently covered one of our favorite recent Design + Build projects in the Finger Lakes Region of New York. This project combined all our related services, Timber Frame, Design + Build, HPEz, fine woodworking from NEWwoodworks, and our sister company Pioneer Millworks.

 

 

585

 

585

 

 

More from (585): (585) magazine - Rochester, NY (585mag.com)

 

Related Content:

 

Long-Term Lake Front | New Energy Works

 

Natural materials for a custom home: Design Q&A | Pioneermillworks

 

 

Project Credits:

 

Architect: New Energy Works

Builder: New Energy WorksHigh-Performance Enclosure: New Energy Works

Engineer: Fire Tower Engineered Timber 

Reclaimed Wood: Pioneer Millworks 

Seminary Hill

 

Seminary Hill Orchard Cidery is the first ever passive house certified building of its kind among all cideries, breweries, and wineries in the world and recently won a Northeastern US regional Planet Positive award. The open truss frame is reinforced with steel connections featuring our high-performance enclosure system to comprise the efficient shell surrounding the space.

 

Our friends at Log & Timber Home Living are celebrating their 40th anniversary as a publication with a look back on what has (and hasn’t) changed in the industry over the years. Included in the issue is a destination feature about the Seminary Hill Cidery project in Callicoon New York. To read the full article as a PDF, click here.

 

Seminary Hill

 

 

Seminary Hill

 

 

Log & Timber Home Living: Timber Home Living: Timber Frame Homes, Home Floor Plans, Photos & Building Advice

 

Visit Seminary Hill: https://www.seminaryhill.co/

 

GBD 2022

 

This New Energy Works project in North Georgia was recently featured in a feature editorial by our friends at Green Building + Design Magazine (GB+D) in the “Warmth of Wood” Winter 2022 issue that focuses on sustainable modern designs and the beauty & practicality of wood in the design + build industry.

Featuring an interview with our own David Shirley AIA, NCARB from our west coast team, the sweeping feature touches on almost every aspect of New Energy Works including design, timber frame, high-performance enclosures, fine woodworking from NEWwoodworks, and reclaimed wood from our sister company Pioneer Millworks.   

 

Written by MIRIAH HAMRICK 

Photos by Garey Gomez

 

GBD 2022

 

GBD 2022

 

GBD 2022

 

Sisters Oregon Timber Frame Home by New Energy Works

 

I’ve been timber framing for more than 30 years. Very often over this time we’ve worked with owner builders. These folks span the same wide range as any other custom builder, from hands off the tools and just managing everyone, to placing every form, nailing every connector, and setting the last piece of bathroom tile.

Mostly though, it’s somewhere in between, smack in the middle. Scott & Jill are that way, and on a recent stop in after we’d been done with our part for a couple months, I was once again reminded of my oft-stated, “Human potential is an amazing thing”.

When I first visited their site in Sisters, Oregon, the two were busy clearing brush and building a pump house. They could see where they were going, had the views of The Three Sisters Mountain Range captured just right, and knew how the driveway and entry porch would eventually welcome guests. My coworker David had finished their plans but truthfully, Scott had sent us about the most detailed set of preliminaries we have ever received. They knew what they wanted.

And they knew how to work for it. You might remember the post from August when we raised their timber frame in 100+ °F and bright sun. We then went back and installed tongue and groove and structural insulated panels (SIPs). But everything else was Scott & Jill and their own set of subs and coworkers…and a lot more hard work of their own. Here are some shots on a recent snowy afternoon by our coworker Kelsey Boyer.

These are images of a well organized, quality job site. And of so much of a dream unfolding. I once asked those two how they are still so much in love (as was evident, if you get my drift).  “Shared dreams and the perfect partner,” was about the response. Stay with us over the next months. We’ll visit again and share the progress.

 

Bryan Bleier from our HPEz team and Kyle Barber from our design team recently attended the 16th annual PhiusCon (formerly North American Passive House Conference) at the historic Palmer House in Chicago IL. The guys specifically attended this year’s conference to connect with like-minded professionals in the industry and talk about New Energy Works investment in our High Performance Made Easier ™ (HPEz) enclosure systems as well as the teams ongoing commitment to develop sustainable and accessible higher performing homes.

 

Photo from Instagram @ passivehouseinstituteus
Photo from Instagram @ passivehouseinstituteus

 

PhiusCon is the leading passive building conference for climate-specific zero energy design, construction, and building science expertise. The conference is presented by parent organization Phius which is a non-profit 501(c)(3) organization committed to decarbonizing the built environment by making high-performance passive building the mainstream market standard. Phius also certifies the majority of passive house projects in North America with their locally tailored, globally applicable passive building standard.

 

living room

 

Anthony Venezia  has been spending his weekends this past year building a highly crafted high-performance home in Canandaigua New York. This construction project is designed to be a modern and sustainable home for Anthony and his family and features dark stained Douglas fir timber accents as well as two-tone Shou Sugi Ban exterior siding and white oak flooring & stair treads from our sister company Pioneer Millworks.

Most importantly, the home utilizes our High Performance Made Easier ™ (HPEz) enclosure system which enabled Anthony and Luke to construct the home to the efficiency standards they wanted to achieve with the project. 

Now that the family home is nearing completion, we caught up with Anthony to discuss how the project got started, why he wanted to build sustainably, and what it was like building a home for his family with a high-performance enclosure system that was manufactured off-site.

 

Exterior

 

Q: How did this high-performance construction project get started?

 

HPEz

 

Our HPEz (High Performance Made Easier™) team has been busy in the past year crafting and installing enclosure systems for numerous projects throughout the country. In addition to designing our own High-Performance enclosure systems, on select projects we offer off-site manufacture of panelization systems as a subcontractor.

One of those projects is a Pre-Certified Passive House near Philadelphia PA where our team partnered with Holzraum System to manufacture and install their Holzraum XP20 Wall Systems on a home designed by architect Macht Architecture and built by Hanson Fine Homebuilding. Our team also installed the floor and roof system on site as well, focusing on the intricate panel joining process to ensure the home meets Passive House thermal envelope standards.

 

HPEz

 

“Holzraum System came to us with this project, they did the 3D computer model configurations of the enclosure and other components. Once they had it in architectural drawings, we helped them break it into panel sections for manufacturing in our HPEz shop,” Kevin Gilbert, Construction Superintendent from our team told us.

 

Photos by: Jane Beiles
Photos by: Jane Beiles

 

For one couple in rural Connecticut the concept was to create a multigenerational space to enjoy with their five children, friends, and extended family. Part of a sweeping master plan for their property, this understated antiqued party barn is intended to adapt as the family grows and ages over time.

 

Photos by: Jane Beiles
Photos by: Jane Beiles

 

Architect Mark P. Finlay, who has a long-standing relationship with the family, defined the core concept for this family barn as a multigenerational building with a long-term plan. The current incarnation of the space is that of a party barn where the owners children can spend time with their friends out of the main house while remaining on the family property.

 

Photos by: Jane Beiles
Photos by: Jane Beiles

 

“It’s a multigenerational design.” Explains Mark. “We worked it through and talked about the functions of the building, how it’s going to work, who is going to use it, how it would be used in 20 years versus now. We really talked through the whole thing. It’s part of a three generation, or 50-year, plan. It is a building with a singular design idea that will work really well in the future because it can adapt to a lot of different functions.”

 

For owners Doug Doetsch and his wife Susan Manning, their roots of apple farming in the Catskills Mountain Region of New York run deep. Doug has apple farming in his blood, tracing his ties to the area back five generations on both sides of his family including apple farms of the 1800’s, through prohibition era bootlegging of hard cider and applejack, to his own childhood growing up on orchards in the area. Apple farming is something of a Doetsch legacy.

 

Seminary Hill

 

After moving away for thirty-or-so years to establish a career in international finance law, Doug returned to his roots and recently founded Seminary Hill, an organic orchard & cidery in Callicoon.

With the help of renowned orchardist Michael Philips and an expansive team of local like-minded folks, the Seminary Hill team started planning the holistic twelve acre orchard in 2012. It now includes more than 1,500 trees with an astonishing 60 varieties of American, English, and French heirloom apples and pears with plans to expand in the coming decade. The orchards ecosystem is based on the sympathetic planting of pollinating and pest-repellent plants and flowers so that the apples and pears can be grown without the use of chemical pesticides. Organic all the way.

 

Seminary Hill

 

Our thanks to Adirondack Life for featuring the Kovacs residence in their 2021 Home issue; and a thanks to Holmes King Kallquist Associates for bringing us into this lovely project. To read the article as a PDF, click here.

HKK Project for Kovacs featured in Adirondack Life 2021


HKK Project for Kovacs featured in Adirondack Life 2021

One of the best ways to reduce the energy a home or building consumes is careful consideration of the envelope. Our journey to creating the most efficient building enclosure/envelope began in the mid 1990’s with the first version of the Matrix Wall™. We regularly adjust this wall system, incorporating what we’ve learned and what new sustainable materials may be available to reduce consumption and increase comfortable living. In 2017 this journey took us to Poland to learn more about wood fiber insulation from Steico. In 2018 we landed in the Netherlands to explore semi-automated custom tooling. Fast forward (let’s all just skip 2020) to 2021 – welcome to High Performance Made Easier!

Our High-Performance Enclosure System
We’ve incorporated semi-automated tooling from the Netherlands to help create the latest version of our Matrix Wall™. The tooling is set, calibrated, and currently running its first wall system for a timber frame home.

We’ve added a new building with new semi-automated tooling to produce the latest evolution of our Matrix Wall™ systems–we’re calling it HPEz, High-Performance Made Easier–to our campus in Farmington NY. Earlier this month we ran the very first wall panel for calibration and plain old getting-to-know-the-tools practice: 

Tucked into Puget Sound in Washington, this site allows the homeowners to feed their passions: boating, family time, and entertaining. Easy access for boats and creating spaces large enough to house large family and friends gatherings drove the design, secondary only to the desire for a “refined lodge” aesthetic.

Image

Known as a full timber frame, the entirety of the home and garage were crafted with timbers, specifically reclaimed Douglas fir timbers. When plans began, the design was quite traditional. “The more we looked at the site and the possible views, the more it transitioned, evolved,” explained David Shirley, AIA, member of our design team. “We angled the house in a soft arc of sorts which maximized views of the Sound as well as those of the Cascade Mountain range in the distance.” This change capitalized on the views and the natural wrap of the land.

No, it is not built into an earthen bank, rather this traditionally inspired timber frame ‘barn’ has had a financial bank built into it. Welcome to the newest branch of LNB (Lyons National Bank):

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Waving corn fields and tight rows of soybeans have given way to smooth grass, colorful signage, and numerous clusters of homes within the Town of Farmington in Ontario County, NY. Grow though the Town has, respecting and celebrating their rural roots is of utmost importance to the community. When LNB approached the Town about a site that was home to the second oldest structure in the County, a farmhouse that has stood for two centuries, there was some skepticism. But at the core LNB is about community. The Town became excited by the bank’s proposal: LNB wanted to embrace the old homestead, the Hathaway House, endeavoring to preserve, celebrate, and open it to the community as part of their new branch. 
(More on the history of the home and property was provided by the Hathaway Sisters, who shared stories, photos, and personal memories around the old homestead, as celebrated by LNB here.)   
 

We’re excited share more of the story on our long-time banking partner, LNB (Lyons National Bank), and their newest community branch which we raised just up the road from our Farmington, NY shop.

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The first bent is raised for the new LNB Farmington NY branch, early 2020. Photo (C) Jim Kerins.

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While the branch is quickly heading towards completion, we wanted to re-cap some of the processes involved in getting there:

LNB has a focus on people and is always very involved in the local communities, ethos that parallel our own. The Farmington branch site includes a historic home that is being preserved and refreshed. A new timber frame, connecting to the historic home, will accommodate the bank’s main operations.

State College, PA: Homeowners Jim and Cheryl came to us with a dream home request: design and craft a home for two which could also easily accommodate much larger gatherings with family and friends. The resulting simple and classic cruciform plan for their hybrid timber frame home fits the couple while incorporating space—inside and out—for others.

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Jim and Cheryl, their children, and their friends attended the same university near State College in PA where game season is a great reason to join together. The couple found a site nestled at the base of a long rise to the mountains on one side, and open to expansive views into Nittney Valley on the other. “We wanted to take advantage of the views and offer additional space for intensive entertaining to flow outside,” explained Ty Allen, our design/build manager. “The result is nearly 2,000 sq ft of outdoor deck, porch, and patio space in addition to interior living areas.”

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Screen porches and a terrace for grilling connect to the fire pit stone patio area which in turn is tied back to the rec area with connecting landscaping. The lower level of the home offers guest and rec space with overflow sleeping ready in the bunk house over the garage. Photo (C) Scott Hemenway

LNB (The Lyons National Bank) recently broke ground for a new branch in Farmington, NY. The site includes a historic home that is being preserved and refreshed. A new timber frame, connecting to the historic home, will be raised to accommodate the bank’s main operations.

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The historic Hathaway House (left), new bank space (center timber frame “barn”), and timber frame drive-thru pavilion (right).

“As a company, we’ve long been clients of LNB; we admire their deliberate focus on the individual and business needs of each community they join–and their commitment to doing right by the planet,” said Bryan, project lead from our timber frame engineering team. “We’ve been privileged to work with LNB on several of their branches and we’re excited that they’re opening just down the road from our headquarters in Farmington.”

Below: A previous project with LNB for their Canandaigua NY branch included a timber frame core crafted with reclaimed Douglas fir timbers sourced by Pioneer Millworks.

Perhaps our most passionate filter, everything we do is based on the premise that we have but one earth, and it needs us to do better. In a sweet bit of coincidence, this also means that the house we build is more comfortable for you: There are fewer drafts, less outside noise, a more responsive heating and cooling system, and cleaner indoor air quality. The utility bill is less, as well.

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HPE layered wall system.

 

We have pre-panelized our energy-efficient wall system, the Matrix Wall, since 1993, and have been involved with over 2,000,000 square feet of structural insulated panels (SIPs). The combination of wall and roof components create our HPE (High-Performance Enclosure System). While recent improvements to the nationally recognized Residential Energy Code for new construction are exciting, these traditional energy requirements have always been inadequate, and continue to be so. In the last half dozen years we’ve seen the interest in thoughtful energy design skyrocket among our clients. We’re thrilled!

This renewed interest, in combination with new understanding and technologies in off-site pre-construction, suggests our enclosure practices have been spot on. 2020 will see a substantial evolution of our HPE efforts through the addition of a new line of European semi-automated wall and floor building equipment.

This video showcases the framing line:

 

When we “semi-automate” our processes, we’re not eliminating jobs, we’re doing better work more efficiently while allowing our coworkers to work longer into their career and be safer as they do so. By increasing the amount of off-site pre-panelization we can do, our goal is to bring our quality and expertise on energy and resource efficiencies to more homes, to more builders, making High Performance Easier. We code name this effort HPEz. Here are some of the wins we see:

• Less Labor—Using more automation, reduces overall and on-site labor.

In November of 2018 we had a community raising for the Mount Angel Abbey’s Benedictine Brewery. One hundred volunteers gathered early, listened thoughtfully to a strategy introduction and a safety meeting, and got it done.

The Benedictine Brewery in Mt. Angel, Oregon. Photo by Loren Nelson

The Benedictine Brewery in Mt. Angel, Oregon. Photo by Loren Nelson

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Of the people who showed up to help, about 50 or so were from Mount Angel Abbey, the monastery at the top of the hill where we were working. We had our team and timber framers from companies who are part of the Timber Framers Guild from all around come to help. (You can read about that amazing day in a previous blog post, and we’ve included the raising video at the end of this post.)

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This season, the Brewery has been up and running with plenty On Tap. We’re excited to be working with them again, this time extending their covered outdoor space to accommodate and shelter more folks:

When we met Nancy and Larry to first chat about their timber frame home aspirations, we learned that Larry is a beekeeper and suddenly we were as full of questions about beekeeping as we were with answers to home designing and building. The couple shares a special affinity for nature, much like our various teams (if you’ve ever read our bios, you’ll see a reoccurring theme of ‘hiking, biking, and being outdoors’). Taking a look at the bucolic piece of farm and woodlands near Ithaca, NY was one of the first steps to designing the couple’s home. Ty Allen, AIA, our design build manager and architect, met with Larry and Nancy on their site to explore the possibilities. Ty shared with us a bit about the overall project and process:

 

Ty explained that the site offered a good combination of open space and mature woods. There was a desire to embrace both with this custom home.
Ty explained that the site offered a good combination of open space and mature woods. There was a desire to embrace both with this custom home.

“When we walked the site it became clear we could create a design that would give Larry and Nancy a home which engaged with both the surrounding woods and open spaces. We knew they wanted something of manageable size and easy to maintain where they could enjoy their retirement,” Ty shared.

Recently we did a project with Black Oak Builders and Barry Price Architecture in Saugerties, NY. Interestingly for us, the majority of the project was not timber frame (though they do have a sweet little timber piece off the side of the garage that may someday house a small maple sugaring operation). No, in this case Black Oak Builders reached out to us to partner on the enclosure system for three additions to this 1800’s home; a master bedroom suite, an office/bedroom wing, and a two-story garage.

 

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Our goal with High Performance Enclosures (HPE) is simple—to help builders achieve better building performance for their clients and to make the projects go as smoothly as possible. With our knowledge in systems building (from years in timber framing, as well as construction experience in our Finger Lakes backyard) we can bring the nuances of off-site construction to enclosure building and pre-panelization to those looking for custom solutions. Our construction team built 66 panels in about 2 weeks and headed out in a snowstorm to install the them in January. This off-site minimizes the time needed on-site, saving projects weeks and speeding up the deliverable of a finished space to a client.

The owners of this timber frame lakeside retreat enjoyed the original lake farmhouse on the site for many years. When it became apparent that their beloved lake house had outlived its use, they made the bittersweet decision to deconstruct it in favor of a new home.

 

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The land, the lake, and home’s impact there was a driving force in the design. Our design team started with respecting the local vernacular and maintaining existing trees and then included advanced enclosure and mechanical systems, FSC-certified® and reclaimed wood flooring and siding, roofing made of recycled wood fiber and rubber, and a geothermal heat system—all resulting in energy efficiency and reduced environmental impact.

 

In keeping with local vernacular, the road side facia of this cottage home is modest and welcoming.

In keeping with local vernacular, the road side facia of this cottage home is modest and welcoming.

The broad stroke design of this home harkens to sap houses and agricultural structures of the Northeast and the flare of mountain homes for a balance of rugged and modern aesthetics. Forms evoke the traditional, such as the clerestory and the cylindrical stair tower but are tempered within via the non-traditional great room space and helical, modern stairs.

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Transom windows express the Northeast vibe but are combined with big expanses of glass reminiscent of western mountain homes.
Transom windows express the Northeast vibe but are combined with big expanses of glass reminiscent of western mountain homes.

 

“Often I find the most beautiful designs are when you can see the function of a structure. I enjoy thinking of a balance of the purpose of a structure and function, and how the builders achieve that goal,” shared Shannon, homeowner of the Circle in a Square project. “I enjoy seeing the inner workings of things. That’s why I love timber frame structures. Take a home and its many reasons for being; there is an endless way of accomplishing the goal. You need a roof and walls and other parts and ways for them to be held up and attached. The timber frame is probably one of the most unique ways of showing how that can be done.”

 

Project enclosure systems are one of the biggest areas to benefit from high-performance building techniques, and there are several options: SIPs (Structural Insulated Panels) and our Matrix & Matrix-S Wall system, to name a few. As we push for better envelopes and efficiencies with every project, we’re applying decades of experience in creating turnkey timber frame structures to crafting prefabricated wall systems.

 

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“When you buy a car, no one shows up at your house with all the parts and builds your new car in your driveway, right? So why build walls on-site?” asked Eric, our Timber Frame General Manager.

 

A project’s design is further developed in building modeling software where potential problems can be identified and solved immediately, prior to fabrication and prior to being on-site. Redundancy assures accuracy: we believe in building it twice—virtually then actually. Creating these systems off-site allows for a climate-controlled environment, reduction in material waste during construction (off-site and on-site), and increases the efficiency/speed of site production. All while minimizing our coworkers’ time out of town.

 

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From Jonathan:

For years I’ve resisted writing this post. It can come off as very self-serving. Please don’t let it. Instead, I’ll attempt to be as neutral-valued as I can, and share some of my 30-year history, and perhaps just a tad of the experiences, and sometimes frustrating stories, our clients have shared…and some that I have witnessed.

The timber frame industry has a great many good people in it, associated with it, and as I’ve often said, many of the coolest clients I can imagine. So first, think about a timber framer who is involved with the Timber Framers Guild. At our Guild conferences and our meet-ups, in the committee work we do, in the publications we create, two important things occur: we learn, and are better professionals because of it; we share, and our craft is better for it. In both cases you win.

Author, Jonathan Orpin: founder and president of New Energy Works and Pioneer Millworks; board member and past president of the Timber Framers Guild, enjoys some time on the water.
Author, Jonathan Orpin: founder and president of New Energy Works and Pioneer Millworks; board member and past president of the Timber Framers Guild, enjoys some time on the water.

 

Photo courtesy of the Timber Framers Guild.
Photo courtesy of the Timber Framers Guild.

 

And when you ask, “Is your company a member?” be sure to dig just bit deeper. Do you attend the conferences? Do you send your shop folk and your designers? Do you give, as well as receive?

 

Thanks, Phil and Rocio. Little did you know how perfect your timing was when you came to us and asked for a “small but perfect home”. Fertile ground indeed, and our minds raced with the many thoughts about working on something like a precious gem, or what we called a NEW Jewel. The project is completed and officially “home” to Phil and Rocio, who continue to generously share their Jewel and their words:
Phil and Rocio along with pups Luca and Sherlock enjoy a moment on the porch of their nearly completed NEW Jewel.
Phil and Rocio along with pups Luca and Sherlock enjoy a moment on the porch of their nearly completed NEW Jewel.

 

“Jonathan, et al…

As I write out the final check for Invoice #9, it seems the right moment to pen a note of appreciation for the bundle of work, energy, and creativity that we currently reside in. It is not lost on us for a moment that we discovered NEW at a moment in time that was just right for everyone; Rocio stumbled onto your website looking for a builder of ‘barn homes’ and was immediately captured by the concepts and pics displayed. Everything seemed to line up:  small house, close to shop, (relatively) simple design, similar vision, seasonal timing, etc. to enable you all to pull off an amazing, wonderful, beautiful, efficient, stunning, one-of-a-kind home for us.

It is quite difficult to express the deep sense of gratitude we feel towards everyone that contributed to the Jewel…many of which I don’t have the ability to send this to, or even be able to name. The artistic, creative flair combined with real-life practicality is a major component of our place we will love for many years to come.

Please pass on our thanks to everyone that was involved. We look forward to visits from any and all as time goes by.

Sincerely,

Phil and Rocio

Dayton, Oregon”

 

Much of our design and construction planning focuses on reducing the energy our projects consume, not only to the benefit of those enjoying the home, but to the larger community and the planet. One of the best ways to influence this: special consideration, planning, and detailing of wall and roof systems (aka: the project’s envelope). I chatted with Ty Allen AIA, our design-build manager, who took us a bit deeper our current innovations and processes with our home enclosures:

 

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Ty (left) discusses plans on the job site with a few other members of the design/build team.
Ty (left) discusses plans on the job site with a few other members of the design/build team.

 

Megan: Thanks for walking through this, Ty. I’m curious, what do you think are the key things to consider when you are designing the building envelope for a high-performance home?

Ty: Air leakage is one of the biggest areas of energy and efficiency loss. Think of it this way; you can have as much insulation you want, but if you leave the front door open, it doesn’t matter. Add up all of the thousands of potential points of air leakage, and it can quickly turn into a big energy and efficiency loss.

Generally, when we think about envelope design, one of the most fundamental things we want to do is define the pressure boundary. In other words, the line throughout the building in the wall-makeup where you’re creating airtightness. If there’s a break in the pressure boundary, say cold air leaking through the floor system into the living room, performance is lost.

 

After using Cross Laminated Timbers (CLTs) from KLH to form our fine woodworking shop we were excited to incorporate the big wooden panels into other projects. We’re working again with the CLT manufacturing, design, and engineering teams at KLH, this time to raise a complete CLT home in Scappoose, Oregon.

Our team has been raising/joining the CLTs this week. Here’s an animation of the planned process:

 

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And a few current progress photos from the craftsmen on site:

 

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On one of our typical cool, rainy, and windy Autumn days in upstate New York, I had the chance to chat with Laurie who was enjoying some sun and warmth down in Texas. We worked with Laurie and her husband Dan for over a year designing, building, and completing their multi-generational lakeside retreat home in nearby Canandaigua, NY. I asked Laurie if she would share her take on what it was like to build and decorate a custom timber frame home. Her enthusiasm was infectious and I know I spent much of our conversation nodding and smiling. Here’s what she shared:

 

“It’s a destination, a resort for the whole family. With NEW’s help we built the forever home in New York. The meaningful pieces are already there and we hope to pass it on to the next generation. To keep it in the family for decades.” –Homeowner, Laurie
“It’s a destination, a resort for the whole family. With NEW’s help we built the forever home in New York. The meaningful pieces are already there and we hope to pass it on to the next generation. To keep it in the family for decades.” –Homeowner, Laurie

 

Laurie and Dan (left) captured images as the frame came together for their lake home.
Laurie and Dan (left) captured images as the frame came together for their lake home.

 

Megan: So much is about the build site. Why Canandaigua? 

Thank you to all who joined the celebration of the opening of our CLT building, the first complete CLT in New York State. While cutting a ribbon is as common as champagne for celebrations of this sort, we opted to go with something a bit more “us”. Surrounded by a crowd of co-workers and fans, our fearless leader, Jonathan, wielded a chain saw to cut a timber at the main entry. See the sawdust fly in our symbolic opening:

 

 

It has been quite a ride involving nearly every coworker to create this building. We’re excited to have our fine woodworkers of NEWwoodworks settling in and sharing their craft with us daily. Our sister company, Pioneer Millworks, is enjoying smooth shipping and receiving from their new storage space at the back of the building. We’re anxious to experience the performance of this structure over the typically bitter New York winter. We have high expectations from the combination of CLTs, timber frame, and wood fiber (out-sulation).

If you’d like to see the opening ceremony event in its entirety check below. And for other vids of our adventures check out our YouTube page.

 

 

Post authored by Ty Allen, AIA New Energy Works

A week in Poland and Germany learning about wood fiber insulation? “That seems like a lot of wood fiber insulation,” was the first thought that went through my mind. “Never been to Poland but Germany was great, and it’s been a long time,” I’m pretty sure was the second.

 

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Three days into the trip having flown into Gdansk, Poland, driven to and toured a plant in a place called Czarna Woda, and now Eric Fraser and I are sitting in a training room in Czarnków. The German-based company Steico we were visiting affectionately calls it Steico School; learning more about vapor open assemblies and dewpoint potential (trust me, it’s very interesting)—then the question came with sort-of knowing trepidation:

“…how long did it take?”

 

The answer was straight and clear from our sharp, young, Polish instructor, through his thick accent:

“Twenty years.”

 

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Twenty years to move the needle enough to make a noticeable difference. Twenty years to change the thinking of enough individuals to affect the masses. Once it had entered the mainstream vernacular, twenty years to normalize high-performance building to the point where it has fully entered the consciousness of everyday Europeans looking to build a place they would raise their family and call home. The answer was at once overwhelming, yet inspiring.

“No fish and no gum today?”

I was sorry to disappoint Pete for our design discussion, but I was indeed empty handed except for my notebook and pen. I reluctantly shook my head. With his usual cheer and chuckle, Pete continued, “That’s okay, Megan. Next time…both.”

 

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I had sequestered Pete on the porch this sunny afternoon to learn more about a large lake home project the team had designed. It was raised late last year on Smith Mountain Lake and, rumor has it, is steadily nearing completion.

 

An early rendering of the Smith Mountain Lake project.
An early rendering of the Smith Mountain Lake project.

 

“I can’t say I’m feeling very linguistic today,” Pete admitted. It turned out he had been doing sheer wall calculations, which meant crunching numbers, all morning. Regardless of a head full of figures and formulas, we managed a good conversation diving into details of the design/build for this family vacation home. I even learned a new term:

Has it really been a decade since we opened in Oregon? No. Actually, it’s been 9 years. Summer, 2008 I landed out here after a few years of research and prep just in time for the roughest economic face plant many of us have known (and I’ve known 4 others in our 30 years).

I liken that whole beginning to parachuting out of an airplane amidst blue skies into a thick but fluffy-enough bunch of clouds. Once inside, there was some suggestive bumping about, some troublesome turbulence, but not a clear sign yet of what lay ahead. Then suddenly I break through those clouds and the scene below me opens like a battlefield movie: burning buildings, scorched earth, hungry villagers with widening eyes and the air full of acrid smoke. (Yes, yes I’m exaggerating for effect. There were no burning buildings.)

That was the starting of our west coast effort at the beginning of that darned big recession. In looking back, it might have been better to hang out on the beach for 4 or 5 years rather than make the effort we did to build our business in such a setting. But I am neither prescient nor idle, and so work we did.

…and we’ve made great progress, and well, we’re pretty glad we didn’t just hang out on the beach. I would have gone insane.

 

Sean seems to be our resident selfie expert. Here he captured himself along with a few of the rest of us west coasters: Darren, Richard La Trobe (artist and bridge maker), me, David, and Quinn.
Sean seems to be our resident selfie expert. Here he captured himself along with a few of the rest of us west coasters: Darren, Richard La Trobe (artist and bridge maker), me, David, and Quinn.

 

Today we’ve grown to 25 coworkers in timber framing, carpentry, design, engineering, and millworks, and the buzz is on.

 

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The extensive remodel of a well-loved 1980’s family home is complete. An overhaul of exterior materials and addition of spaces updated and reinvigorated the home aesthetically and functionally. 

 

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What began this timber revolution? The timber frame boat shelter, a favorite and iconic part of this effort.

 

The boat shelter that started it all!
The boat shelter that started it all!

 

As viewed from the new porch on the main home.
As viewed from the new porch on the main home.

 

A new garage and breezeway made strides toward accessible living while a refreshed porte cochere showcases what we affectionately call our “everything” truss for this remodeled home.

 

Thanks, Phil and Rocio. Little did you know how perfect your timing was when you came to us and asked for a “small but perfect home”. Fertile ground indeed, and my mind raced with the many recent thoughts about working on something like a precious gem, or what we’re calling a NEW Jewel.

So many of our clients now are building smaller homes because they simply don’t need a bigger one. Seems smart for many reasons: less vacuuming, less heating and cooling, less taxes. And for many, less strain on the finances as we get to the point where retirement shines bright and hopeful.

 

Phil and Rocio with their new Aussie pup Sherlock.
Phil and Rocio with their new Aussie pup Sherlock.

 

I’ve closely followed the whole Tiny House thing, and a few of my friends have been drawn to it. There’s plenty about it on the web, but simply put they’re tightly designed and crafted homes of 200-400 square feet, often built on a chassis and wheels. Cool idea, but hard to live in for most, I’d reckon. For the jewel of a home in my own mind, I wanted to start with 1,000 square feet. Enough room for a pleasant common area, a couple of away rooms for bed and work, a couple of bathrooms and yes to a mudroom and pantry. (For Phil and Rocio’s, we ended up with 1,140 square feet.) 

 

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Enclosure, mechanicals, and moving in. What’s the latest with our CLT build?

We began raising the first complete Cross Laminated Timber (CLT) building in New York State on our main campus in Farmington, NY in late January 2017. A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building will house our fine woodworking division, NEWwoodworks, and offer a bit of storage/shipping for our sister company, Pioneer Millworks. Progress since May has included:

Wood fiber installation, another product which is new to the US. Also referred to as “out-sulation” since it is installed on the outside of projects, the Wood Fiber panels offer 3.5R per inch, are FSC (Forest Stewardship Council) certified, and are a carbon sink – for each 1 m3 used, up to 1 tonne of CO2 is bound within the product. Made by Steico, we found this product installed with a fair amount of ease and is performing well.

 

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The custom CNC cut corner tree received a coat of stain and is now sheltered behind glass.

 

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When we last visited Dan & Laurie’s project on Canandaigua Lake, Pete, one of our design group architects and the design leader for the home, walked us through the site planning. I nabbed Pete again, this time to take a look inside the project at the design considerations for creating the layout and formal floor plans.

 

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Just like last time, Pete made a quick inquiry about little orange fish crackers. I had to let him down softly; I had nothing. Looking disappointed for a beat, he moved on reminding me that Dan & Laurie’s site overlooked the lake and came with strict site constraints (not uncommon to building near water) including height restrictions, erosion/sediment concerns, setbacks, and more. He explained that the constraints drove the overall siting of the house and garage, but there were still the interior spaces (and floor plan) to negotiate.

“Dan and Laurie’s project is meant to be a multi-generational home that will act as a central gathering spot for family and friends. Overall the home has an open floor plan with the public spaces centralized on both the main and lower levels which can easily accommodate larger gatherings. Balancing that are private spaces on the ends of the home which allow folks the opportunity to enjoy their quiet space or step inwards to join the party.”

 

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In our experience, homes are most successful when they adapt, age, and grow with their inhabitants. It’s always pleasing when we can plan ahead for changes, such as transitioning a weekend vacation space to full-time home. Hank and Julie have given us such an opportunity. The couple has a delightful build site in Vermont and enlisted our team to design their vacation home, which will eventually become their full-time retirement retreat.

Sublime views between ski areas to the north and south guided the overall home orientation, and specifically the great room layout, for Hank and Julie’s project.

 

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Careful consideration was also given to the traditional Vermont farmhouse vernacular. The design acknowledges this aesthetic with a main gable roofline that intersects with an asymmetrical salt box gable roofline. It incorporates the couple’s desire for mountain-rustic style with mixed exterior materials and subtle timber elements. The corner of the home’s “L” shaped layout is defined with a stair tower that has evenly stacked windows and will feature shou sugi ban siding.

 

The stair tower anchors the corner of the home’s “L” shaped layout.
The stair tower anchors the corner of the home’s “L” shaped layout.

 

With a combination of woodlands and open agricultural space, the site will allow the home to be set partially within the trees at the end of a curving drive through open land. A banked garage is angled into the hillside, giving the front of the home a modest street-side facade.

 

A new home build in Pine Plains, NY offers an example of the design flexibility of heavy timber, showcasing contemporary and minimalistic timber framing.

Designed by Amalgam Studio, each bent is open and airy, blending timber and steel. We crafted the bents using double 4×10’s, sandwiching ½” steel plates at critical locations. Powder-coated steel tension tie-rod connections span the width of the home joining the posts together. They bring structural stability while keeping the frame light.

 

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Prior to assembly, each stick received a custom ‘burned’ finish. Charring the Douglas fir creates a deep color tone and raised grain texture. We’re excited to use this old technique to bring a new twist to traditional materials.

 

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This project is aiming for a few awards and possibly Passive House status. We’ll share more as Black Oak Builders finish out the project.

 

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Special thanks to Ben Albury of Amalgam Studio for the great images and raising video.

The final (final!) Cross Laminated Timber (CLT) panels have been installed on our CLT project. Forming the front corner of the building these panels represent a piece of the flexibility of building with solid wood panels and speak to our passion for planet, forest, tree, and wood.

 

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Our fine woodworking division, NEWwoodworks, used ingenuity, software, and CNC tooling to draw, layout, and cut the “tree” design. Our timber frame and construction teams, including Jason, Kevin, and Jim, installed the panels on a chilly Monday morning. Roofing and final enclosure, including wood fiber insulation, are underway.

 

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Read more about this build, the First Complete Cross Laminated Timber Project in New York State, in a previous blog post.

Residents of Indiana, Doug and Tammy have called Grand Traverse Bay, Michigan their second home for 18 years. The site they’ve enjoyed over those years includes lake frontage and views worth talking about. (Mike W captured the panoramic above from the peak of the frame on crisp day.) The couple frequented several timber home shows where they met New Energy Works Drake Ambrosino, and we’ve helped them bring it to reality this Winter.

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We were told the weather is usually great in Grand Traverse, but that lake-effect snow is no joke near the water. While Darren, Mike, Anthony, and Noah were raising the frame, some tough weather hit the site. For nearly two weeks the temperatures ranged from just above zero into the teens with daily snow. The flakes didn’t diminish the team’s energy as they joined the custom stained Douglas fir main frame, front porch, and rear balconies.

 

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We began raising the first complete Cross Laminated Timber (CLT) building in New York State on our main campus in Farmington, NY in late January 2017. A combination of mass timber, heavy timber, and CLTs, the 21,000 sq ft building will house our fine woodworking division, NEWwoodworks, and offer a bit of storage/shipping for our sister company, Pioneer Millworks. CLT construction is an economically and environmentally conscious alternative to steel and concrete construction, a material that is new to the U.S. building industry.

Many thanks to Adjusters International BLC. When our roof collapsed their team was unfaltering. They were there to explain the insurance policy, help the process along, and get us what we needed.

UPDATE: May 2017 – nearing completion:

 

Photo (C) Scott Hemenway
Photo (C) Scott Hemenway

 

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Photo (C) Scott Hemenway
Photo (C) Scott Hemenway

 

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The challenge was set: take a well-loved 1980’s family home and transform both aesthetics and functionality. Our design and build teams embraced the challenge with gusto. Ty Allen, head of our Design/Build groups and our in-house Architect, gave us the cliff notes.

 

During the first site visit Ty and team captured this image of the home’s roadside facade.
During the first site visit Ty and team captured this image of the home’s roadside facade.

 

The homeowners built their family lake home over 25 years ago. They raised their children and made countless memories. Yet, the 1980’s contemporary design was no longer meeting all of their needs and had become dated in style. We were building a new timber frame home on a neighboring lake and we’re told that project was part of the inspiration for couple to join our community and incorporate timber framing into their lives.

Ty explained, “I think 80’s contemporary homes are the best type of existing home to transform. They are often a clean slate with open volumes and simple details.” Remodeling requires balance – the changes for this home would be bold. “We wanted to respect the integrity of the existing home, using what was already existing as a springboard to modernizing how the home looks, feels, and works.”

 

The original roadside facade (above) and with updates (below).
The original roadside facade (above) and with updates (below).

 

Jim & Rebecca came to us with a dream for a timber frame barn that would be a centerpiece to their hilltop property in Castle Rock, CO. What a spot to call home! Our timber frame team arrived from Oregon to spend three weeks on-site raising the frame and enclosing the barn – all while soaking in the scenery.

 

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Over the next few weeks, the team learned that Jim had fallen in love with timber frames in Ohio and made it a goal to call one his own. That’s our kinda’ goal; our thanks to Jim & Rebecca for enlisting us to build this 80′ by 32′ rough sawn Douglas fir timber frame barn.

 

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The barn doesn’t use any true trusses, but has plenty of traditional mortise and tenon joinery crafted in our McMinnville, OR shop by Darren, Mike, Jimmy, Todd, and David. A clerestory brings light into the structure while a ‘tower’ adds dynamic space.

 

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Timber Home Living magazine documented the Olsen’s journey to building their family retreat in the Berkshires from 2014 to completion in 2016. What happens during a custom home building project? Starting with our design team join the story from the Olsen’s point of view as we craft the timber frame, enclosure, and custom woodworking. Click through each part of the eight part series below to get the inside scoop.

The Olsen’s story, and the Welcome Home Series, begins with the land…

 

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Part 1From Dream to Design
The Olsen’s begin designing their dream home on land they’d been spending vacation time visiting for 10 years. Harmony with the land and the family was a must.

 

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Part 2: Laying The Groundwork
Breaking ground – an exciting day, especially with a few last minute modifications.

 

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Part 3: Built to Last
Our team raises the frame and the Olsen family watches their dream home take shape.

 

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“I definitely think we designed the right size house with the perfect layout. The house lives on the land and captures views. We’re so happy we decided to build this house and we’re so happy we decided to work with New Energy Works.” – Greg Olsen.

We can’t thank Greg enough for his kind words, but we can try! Many, many thanks to Greg and Dee for working with us and becoming part of our community. Designing, raising, enclosing, and completing the fine woodworking for their home was truly a pleasure. Please enjoy this final article by Timber Home Living magazine of the Olsen’s retreat home journey. (And if you missed the others, click here.)

 

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We’re excited to announce that we’re building the first complete Cross Laminated Timber (CLT) building in New York State on our campus in Farmington, New York. Cross Laminated Timber (CLT) construction is an economically and environmentally conscious alternative to steel and concrete construction. The new building will house or fine woodworking division, NEWwoodworks, and offer storage/shipping space for our sister company Pioneer Millworks.

 

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“We’re extremely excited to bring this alternative building method to New York State. We see CLTs as the wave of the future and are investing in our Western New York campus to better position the region and our industry to ride the wave,” states Jonathan, our Founder and President. “The opportunities with CLTs are abundant for businesses and housing and offer dramatic environmental benefits. Wood is a naturally occurring and renewable resource which stores carbon. It has proved time and again to preform as well, and at times better than, carbon heavy steel and concrete.”

 

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CLTs are large wooden panels, typically consisting of 3, 5, or 7 layers of dimensional lumber, oriented at right angles, glued together. This results in exceptional strength, dimensional stability, and rigidity. The pre-fabricated wall, floor, and roof panels can be installed quickly with little job-site waste. European countries have been utilizing the panels for multi-story buildings with great structural, financial, and environmental success.

 

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Timber Home Living magazine continues coverage of the Olsen family home, a reclaimed timber frame raised in 2014. The Olsen’s are nearly complete with their timber frame retreat home near the Berkshires. They’ve combined a mixture of materials and custom fine woodworking for a striking and modern tone. Read more:

 

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We started this job in the end of the summer of 2015 when Dan Hill and Ryan Rojas from Arbor South Design-Build approached us about building a timber frame for their client’s lake cabin on Odell Lake, Oregon. Our crew had a great time working on the project. We had 3 of our long-time team members (myself, Todd, Jimmy) plus we added our new project engineer, Quinn, to the mix so that he could see all the intricacies of how one of these projects go together on the ground. (He’s now migrated to the office to start his frame joining education.)

 

Timber bents are pre-assembled on-site, stacked on the deck and ready to be raised for the Odell Lake cabin.
Timber bents are pre-assembled on-site, stacked on the deck and ready to be raised for the Odell Lake cabin.

 

Jimmy, Todd, and Quinn secured joinery while I manned the boom.
Jimmy, Todd, and Quinn secured joinery while I manned the boom.

 

Odell Lake is a stunning mountain lake with beautiful vistas and HUGE fish. The cabin is in an area of Historical Significance, which means that though the owners are building a new cabin they don’t actually own the land beneath. The cabins in this area are all on a long-term lease with the US Forest Service. Because of its historical designation, the site had to have an archaeological survey done to ensure that there weren’t any important artifacts the new structure was going to disturb. It was a gamble for the owners to take as this area had been a prime fishing spot for not only the last hundred years, but for millennia before. A few arrowheads and pottery shards were found but nothing significant enough to stop the project.

 

Timber Home Living magazine continues coverage of the Olsen family home, a reclaimed timber frame raised in 2014. Progress on the home continues as our construction team encloses the frame with high efficiency SIPs (Structural Insulated Panels) and our Matrix Wall:

 

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As seen in Fine Home Building, written by Jonathan Orpin:

 

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Life in the Finger Lakes magazine featured one of our homes, designed and built in Honeoye Falls, New York for a young, growing family. Read the full article below:

 

Blurring the line between modern comforts and the great outdoors, porches and balconies are this family’s favorite spaces (especially enjoyed by the family canine, Molly).
Blurring the line between modern comforts and the great outdoors, porches and balconies are this family’s favorite spaces (especially enjoyed by the family canine, Molly).

 

“From the white pine timbers to the beehive light fixtures, each element of the home reflects inspiration from nature,” explains Ty All of New Energy Works Timberframers.
“From the white pine timbers to the beehive light fixtures, each element of the home reflects inspiration from nature,” explains Ty All of New Energy Works Timberframers.

 

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Jonathan & Maxine were interviewed by AOL Real Estate after hearing The Vermont Street Project had won Fine Homebuilding Magazine’s Home of the Year in the Houses 2011 issue. Filmed about a year ago, we still take our hats off to the production team for capturing their story so well. Enjoy the video!