We caught up with our own in-house architect Kyle Barber for an update on the construction of his family’s high-performance passive home. If you are joining the blog midway through the story, you can read the first two parts here and here.

Each time we catch up with Kyle, he and his family are one step closer to completing their passive house goals. Barber shares, “The interior wall framing is done, the floor has gone in the walls have been insulated, and the membranes are on about half the house.”

“Over the course of this next week the framers are putting the service cavities up. Due to the thickness of the roof, they need to dense pack the insulation it to a certain density. So, because of that, the service cavity needs to go up to hold it all in and keep it intact before they can start to insulate.” 

“As far as the general timeline goes, rough-in’s go in next, drywall will follow in the middle of February and then in late February we will be installing wood flooring from Pioneer Millworks. Then in March ABODO siding from Pioneer Millworks will be installed.”

In addition to the aforementioned completed projects, Barber’s upcoming blower door test will stand as the crowning achievement for his Passive House. The Phius sanctioned blower door test is a standardized diagnostic evaluation created to measure a building’s airtightness. This testing is the critical element for a building to receive Phius Passive House certification.

Barber says, “The core tenant of passive house is low energy use and the way you get there is high levels of insulation and a very airtight structure. Right now, we are halfway through the high levels of insulation and we’re finishing up the interior membrane which will be the airtight part of it. After the airtight part of it is done, we can do the blower door test. We’re aiming for a certain minor amount of air leakage based on passive house standards.”

Our High-Performance team braved the winter elements of Damascus, Pennsylvania to raise the walls of a secondary residence for our clients.

Neither snow, nor rain, nor heat, nor gloom of night stays our high-performance team from the swift completion of their appointed rounds. This was especially true as our enclosures team of Max W (Champion), Sean H, Jon K, Ian G, and Jacob D (PM) flew our XP20 Wall, and XP38 Roof Panels through the brisk air ensuring an airtight and warm structure for the client.

This new home has a complex load path & air sealing strategy that took immense and focused installation sequencing by our team (see isometric diagram).

Our crew put up 26 first and second-floor wall panels , a second-floor load path (3 beams and 4 posts), and a third-floor load path (3 beams and 3 posts), all within one week, which requires an extremely methodical and efficient raising process.

The homeowner is excited about their new high-performance home and impressed with the progress sharing, “Amazing!!! I can’t believe how much they got done in one day, especially at these cold temperatures!”

In part one about our East Coast design team manager Kyle Barber’s new home, we shared the beginning of Barber and his wife’s journey designing and building a legacy passive home that will ensure a safe life, free of harmful VOC’s and full of clean air and comfort for them, their kids, and generations to follow.

Recently, Barber and his team’s attention turned to “drying in” the home so that the slab and interior work could be completed. “The enclosure went up, then as soon as the roof went on, windows went in and we were dried in allowing us to do all of the layers for the slab.”

After closing the house in with a metal roof and high-performance enclosure (our weather resistant and vapor controlling open cavity wall system with 2X framing, 100mm layer of wood fiber continuous insulation, and pre-installed strapping), high performance windows shipped from Europe (supplied by Zola) were installed to complete the enclosure. Once windows were in, the concrete-free slab was able to follow. 

With the concreteless slab, you have to worry about water and rain on the plywood subfloor a lot more since its sitting right on top of the vapor barrier and can only dry to the top side. For this reason, Barber says, “We had to wait until we were dried in to perform this work.”

Barber continues, “The biggest thing that happened since last time was, we installed the foam under the slab. We have two layers of four-inch EPS insulation, so eight inches total. This will be the only foam in the entire project. Gives us about an R35 below our feet.

In collaboration with several partners including Barry Price Architecture, William Wallace Construction, Sash & Frame LLC, 475 Supply, Hopkins Architect+, the New Energy Works enclosure team invited folks to a live construction site in Woodstock, NY for an insider’s view of a recently enclosed home, and two more in progress. 

Providing exclusive opportunities to speak with the architect, builder, material suppliers, and New Energy Works crew, the Muddy Boots Tour at Zena Road welcomed 40 guest to see our high-performance enclosure team and the DfMA team (Design for Manufacturing and Assembly) in action. 

“The Zena project is unique in that it’s not a development but a subdivision being subdivided by a group of friends,” shares architect on the project, Barry Price AIA. 

“I thought the Muddy Boots Tour at Zena was really special with time to speak with people while moving between the buildings,” New Energy Works Building Systems Specialist Steve Hessler says. “We can give folks a tour of our off-site panel assembly shop but it’s hard to understand the site benefits and the skill of our installation team without seeing it in person. So, for these people to be able to see panels flying, was a treat. It was really well received.”

“I worked with these clients for better than 15 years. We worked on their main house and this latest project as a secondary building. They own a bunch of contingent lots, and they all have a great view,” explains architect Barry Price. Their intent was to make this a multigenerational compound, so the project was built for so the kids and grandkids could use the main house, and the client would still be nearby.”

Price continued, “So, they had the land, I knew the family, and I knew that what mattered to them was the view. Then it really came down to finding a spot. In this area, and every town defines it differently, but when you’re above 1,200 feet above sea level you have to go to the planning board to get approval on the site plan and the design in general. In terms of the site disturbance, controlling drainage, material colors, and to minimize how much of it pops out of the hillside; glass reflectivity, shielding lighting, all that stuff. I’ve been down that road dozens of times. Looking at it with all of that in mind, I knew I had to find a spot where I wouldn’t be clearing trees. I knew that I had to make a case that I was minimizing disturbance to the site.”

Because of extenuating factors, including the location and access, using a high-performance enclosure was the perfect remedy for these issues. The build site was a regal roost high up the side of a hillock in the Catskill Mountains, situated on a rocky slope, surrounded by sun, sky, and trees. It’s from this spot that the high efficiency cottage reaches out from its cantilevered perch toward a panorama of mountain summits.

“Every facet of the company is involved in this project, it’s been cool to see all of gears essentially of New Energy Works revolving around to make this project come to life,” says Jake Desmarais, Site Supervisor for New Energy Works General Contracting division who is overseeing the Otisco Lake build.

Developed by our in house design team, with a timber frame and high-performance enclosure by New Energy Works; the house also features details from our fine ­craftspeople at NEWwoodworks and sustainable wood products from our sister company Pioneer Millworks. 

Tucked on the shoreline of Otisco Lake, this custom residence is our client’s legacy home, built for them, but also for the family’s future generations. Spotlighting massive intersecting gable roofs, and a rustic timber-centric lake side porch, the homes crowning achievement is its great room. Designed for socializing and embellished by high craft Douglas fir trusses, the room is interred with our high-performance wall enclosures and thoughtfully detailed by our talented NEWwoodworks team.

The homeowners live just next door to the build site, so keeping them up to date on the work has been special for our team, who get great joy out of seeing our clients’ reactions to the daily progress.

“This has been a labor of love,” says Desmarais. “There have been some tiring days but there are other days when you get that instant gratification which is what being in the trades is all about. Days where you can step back and say, ‘Oh my gosh we got all of this stuff done.’ The site supervision is so important and gives the homeowners piece of mind.” 

Contractor Cents - Episode 314: “Owner’s Attitude" with Jonathan Orpin

Host Ruth King sits down with our founder and CEO Jonathan Orpin to explore what it takes to get employees to think like owners in the latest installment of the Contractor Cents podcast. 

Click here to listen: https://podcasts.apple.com/us/podcast/contractor-cents/id1373322977

How do you get employees to get an “owner’s attitude” rather than a “we just work here and collect a paycheck” mentality? And, what does giving back really mean and how does it affect operations?  Jonathan Orpin discusses the answers to these questions and more.

Listen and learn more:

Contractor Cents - Episode 314 - “Owner’s Attitude" | Contractor Cents (podbean.com)

https://podcasts.apple.com/us/podcast/contractor-cents/id1373322977

Ruth King - www.ruthking.info

Twitter - @RuthKing

LinkedIn - https://www.linkedin.com/in/ruthking1/

In this special bonus episode recorded at NESEA Building Energy Boston, co-host of the Passive House Podcast Ilka Cassidy interviews Florence MacGregor of NESEA and Bryan Bleier of New Energy Works.

About Bryan:

Bryan is the director of our High-Performance Made Easier™ (HPEz) division, as well as our resident Subject Matter Expert (SME) on all things panelization, enclosure systems, and high-performance building products. With a background in engineering, Bryan has a passion for sustainability, natural materials, and passive house construction. When not in the office or our panel manufacturing facility, you will often find him at PHIUS meetings, sustainability conferences, and appearing on various webinars and podcasts talking about the future of construction and homebuilding. Originally from western New York, he still lives in the region with his wife Jillian, their son Beau, and two dogs Harlow & Riley.

Learn and listen to move:

When the owners of this recently completed lakefront residence began their journey to build a custom timber frame home in the Finger Lakes, they relied on the experience and comprehensive design + build services offered by New Energy Works, based in nearby Farmington New York.

For over thirty years New Energy Works has been crafting sustainably minded timber frame homes throughout the Finger Lakes region. In that time their expertise and service offerings have grown to include in-house Architects, interior designers, and general contracting/ construction as well as a fine woodworking division known as NEWwoodworks, and their sister company Pioneer Millworks – who manufacture reclaimed and sustainable wood products, all of which were utilized to construct this one-of-a-kind home.

The homeowners came to the project with a previous connection to New Energy Works through the company’s fine woodworking division, who had done extensive remodeling work for them on a different property in the past. But building a brand-new home on one of the Finger Lakes can present unique challenges, which Architect Kyle Barber RA, CPHC – the head of New Energy Works design team knows all too well.

On a recent episode of the Digital Supply Chain podcast, host Tom Raftery sat down with our founder & CEO Jonathan Orpin to discuss his journey helping to revolutionize the timber and construction industry with a staunch commitment to sustainability.

The episode dives deep into how New Energy Works incorporates an eco-friendly approach to our projects, often focusing on the use of reclaimed and sustainably harvested wood in partnership with our sister company Pioneer Millworks.

See the interview on YouTube:  https://youtu.be/kNPvRjzPLx8
 

See more from Digital Supply Chain:  The Future of Building: Sustainability and Innovation with Jonathan Orpin (digitalsupplychainpodcast.com)

Recently our founder & CEO Jonathan Orpin wrote a "SPEC" editorial for our friends at Fine Homebuilding Magazine about TimberHP's new domestically manufactured wood-based insulation product TimberFill. This series is where the magazine explores new products and solutions for crafting fine homes from the perspective of respected professionals in the industry. 

TimberFill is a loose fill insulation product from TimeberHP that can be blown in or dense packed for high performing, affordable, fire-resistant, and carbon negative coverage in attics, wall cavities, floors, and ceilings.

Recently our HPEz (High-Performance Made Easier™) team provided a wall enclosure system for a new 1600 square foot home located in a bucolic suburb of Rochester, New York, near our Farmington shop.

The homeowner was interested in crafting a highly efficient new home without the use of chemical or foam-based insulation. After researching available local options online, he discovered that New Energy Works enclosure services could help him achieve the performance goals he was aiming for by using natural wood-fiber insulation in our Matrix Wall™ system.

“This is a modest home in a fairly typical residential neighborhood,” explained Bryan Bleier, who leads our HPEz team. “Once construction is completed you really won’t be able to tell that this is a High-Performance home just by looking at it, but the responsible construction methods and materials this home utilizes will be a benefit in terms of heating & cooling costs, indoor air quality, and general comfort of the home for generations.”   

For homeowners Mary & Eric, building a responsibly sized and environmentally sound retirement home was a priority for them as they looked toward their own future, and the planets. Utilizing as many environmentally friendly building materials as possible, the couple were equally concerned about the homes short term impact on the environment, as well as its long-term energy use and performance.

“Eric is a scientist-type personality and Mary is a cool artist-type personality, and juxtaposing those two points of view together into a finished home was the challenge here. We worked with them and added more timber into the building, opened some windows, and worked with the couple to minimize the square footage of the space down to what was essential to their lifestyle. It was quite the task to meet the needs of both clients, with Mary being focused on the craft and beauty of the home, and Eric being very concerned with material selections, sourcing, imbedded carbon, and performance. It was a winning combination though, and both were willing to compromise when needed to make things work and stuck by their guns when necessary to get what they wanted. In the end we came up with a very nice design that was a beautiful compromise to what they each wanted out of this home.” - Architect David Shirley AIA, NCARB

“When we looked at the New Energy Works website and read about how the company crafts high-performance enclosures that pay very close attention to a home’s thermal envelope as part of their Design + Build process, we were very impressed that the team makes sustainability a normal part of how they do business,” Eric shared. “To our mind that is the kind of company we want to support.”

Recently our team completed a unique general contracting project in the Finger Lakes region of New York. The lake front homes interior was designed by Brooke Wagner Design, a celebrated full service design firm based in Corona del Mar California, and features extensive fine woodworking that was crafted by our NEWwoodworks team.

We caught up with Rob D’Alessandro who manages our woodworking division to talk about collaborating with a well-respected interior designer and the trends and challenges of high-craft woodwork in modern custom home design.

Q: What different kinds of woodwork did the NEWwoodworks team craft or this project?

A: For this project our team fabricated and finished all the cabinetry throughout the home as well as the stairs, railing, doors (inside and out), built-in storage, some of the counter tops, and elements of the screened in porches.

Q: How closely did the NEWwoodworks team collaborate with the interior designer on this project?

Our friends at Rochester Home Magazine honored us with a detailed cover editorial featuring our east coast design team.

Written by Helana Shumway

Project photos by Tim Wilkes

Read the whole issue online: September//October 2023 Rochester HOME Magazine by Featured Media - Issuu

One of the best ways to reduce the long-term energy consumption and carbon footprint of a home is to incorporate a high-performance enclosure system into the design. New Energy Works calls this program HPEz, or High-Performance Made Easier™, and we caught up with Bryan Bleier who manages our HPEz shop to learn a little more about a recent addition project we worked on with our Design + Build friends at Garland Mill, a family-owned firm specializing in the design and construction of high performance buildings and heavy timber framed structures.

“Garland Mill is a longtime friend of ours from NESEA (Northeast Sustainable Energy Association) and BEBL (Building Energy Bottom Lines), which is a sustainable business group we are both part of,” Bryan Bleier said. “We have talked about working on a pre-panelized enclosure project together for a while before this addition project came up.”

New Energy Works receives the first shipment of wood fiber insulation made in the United States. This first shipment of TimberFill arriving from the TimberHP manufacturing facility in Madison, Maine to New Energy Works Design + Build, Timber Frame, and High-Performance manufacturing facility outside of Rochester, New York demonstrates New Energy Works commitment to utilizing wood as a primary sustainable building material in an effort to address climate change.

This first shipment marks the beginning of sales for TimberHP’s wood fiber insulation product, TimberFill, for the North American market. TimberFill, a loose fill insulation, can be blown in or dense packed for high performing, affordable, safe, and carbon negative coverage in attics, wall cavities, floors, and ceilings.

“The team at New Energy Works are among the pioneers who believed in the products we’re bringing to market and who can offer immediate credibility to what we’re doing for a portion of the industry hungry for better building envelope solutions,” said Matt O’Malia, Co-Founder & Vice President of TimberHP. “There’s an amazing story to tell with the New Energy Works team about evoking change in the built environment that helped improve product availability and price point through domestic manufacturing.”

This New Energy Works project in North Georgia recently appeared in a feature editorial by our friends at Log & Timber Home Living in the August 2023 Waste Not Want Not issue, which focuses on sustainable modern home designs.

Featuring an interview with our own David Shirley AIA, NCARB from our west coast team, the sweeping feature touches on almost every aspect of this New Energy Works project including design, timber frame, and high-performance enclosures.

Photos by Garey Gomez

“Lighting is an important part of designing a home from the inside out. Low voltage accent lighting highlights architectural features while stylistic fixtures identify the gathering spaces.” -Diana Gerken 

When Mark and his wife set out to craft a timber frame home in central New York State, the journey started with finding the right piece of country real estate to build on. Once they had acquired the land to develop, it became time to design their new family home.

“During the design process we often ask ourselves: How will they know where to go? Here the main entry is called attention to by a trellised walking path from the face of the garage to an expressive covered entry, which extends to be the most prominent extension on the main facade.” - Kyle Zinteck, RA New Energy Works

“We customed designed our home, so it is exactly what we wanted. My wife and I are not youthful anymore, so we had a clear idea of what we needed for the next 25 years or so,” Mark shared. “We have a large extended family, so we designed the house around our need to host large groups of people to accommodate our family when they visit.”

“The main entrance is substantiated with stone walls on either side of the door to support the timber porch that draws guests in to a custom NEWwoodworks door. Taking inspiration from a previous New Energy Works project that the homeowners loved, we designed this Douglas fir door with transom and sidelights in a finish that blends harmoniously with the timber color and stained cedar siding.” -Diana Gerken 

Rolling seaside hills serve as the backdrop to this barn styled home that was inspired by traditional timber frame barn designs familiar to the surrounding area. This home truly celebrates the simplicity of its form and takes the interior timber structure outward to the exterior.

“The western side of the home was purposely designed to be the primary entry to the house, and you approach that entry by car,” said Michael Schmitt AIA, the Architect on the project.  “Our idea was that space could be where the whole design revealed itself, where part of the exterior is pulled back to reveal some of the interior timber structure and express some of the frame from the inside on the outside. It is also where the garage is, so even guests would arrive on that side of the house and come up a few steps into the exposed barn structure and then into the interior.”

“The design idea was to express the barn frame from the interior out to the exterior in that one location of the home, but It also breaks down the monotony of a 100-foot by 30-foot barn,” Michael continued. “The visual actually erodes at that corner and becomes the barn frame, which is what we tried to express throughout the whole project, the beautiful simplicity of the barn’s timber frame.”

One of the best ways to reduce the long-term energy consumption and carbon footprint of a new home is to incorporate a high-performance enclosure system into the design. Using semi-automated tooling, good old-fashioned experience, and natural materials our pre-panelized wall, floor, and roof systems are customizable to your project and offer an accessible solution to building a higher preforming home.

New Energy Works calls this program HPEz, or High-Performance Made Easier™, and we caught up with Bryan Bleier who manages our HPEz shop to learn a little more about the technical specifics and benefits of pre-panelized enclosures.

Q: What makes our HPEz enclosures high-performance?

A high-performance enclosure is a wall system that is fabricated far above code-minimum construction standards in terms of insulation, airtightness, thermal bridging, and overall quality. This is achieved by increasing insulation values and airtightness using industry leading products such as intelligent membranes, tapes, and gaskets. Our airtight, vapor open assemblies offer increased indoor comfort & air quality, reduced energy consumption/costs as well as long term performance and durability. It’s our goal to build enclosures that last generations, not just 50-100 years.

When Julie built her ranch style home in Oregon back in 1989, she wanted a classic timber frame, but was unable to find anyone in the area building timber homes at the time. With a background in the construction industry and woodworking, she was her own general contractor on the home and got as close as she could to the timber frame aesthetic by including exposed beams and wood pillars.

“We are retired now, but what we did for a profession was excavation and heavy equipment rental, site work, a lot of high-end homes, municipality, public excavation work, like high schools, streets,” Julie told us. “Funny enough, we helped develop the neighborhood we live in about 35 years ago. We built our family home here, and at that time I wanted to do a timber frame structure, but no one in the area was doing them. What we have in the main house is open beam and wood pillars, which is as close as I could get to timber framing in 1989.”

More recently when Julie began considering retirement, she reached out to New Energy Works to design and build a timber frame addition to her much-loved family home. The reverent timber space that now houses her at home woodshop is designed to be a flexible space that can adapt to her fine woodworking needs today but could also be converted to functional living space in the decades to come.

Bryan Bleier from our High-Performance Made Easier ™ team sat down with our friends at Upstate House Magazine for their annual Passive House Guide issue to talk about why a homeowner should consider an enclosure system as an accessible way to craft a new high preforming home.

Learn more:

Passive House Guide 2023 by Chronogram

High Performance Building Enclosures | New Energy Works

High-Performance Home Building - Q&A | New Energy Works

Passive House Enclosure: Partnering for the Future | New Energy Works

(585) Magazine recently covered one of our favorite recent Design + Build projects in the Finger Lakes Region of New York. This project combined all our related services, Timber Frame, Design + Build, HPEz, fine woodworking from NEWwoodworks, and our sister company Pioneer Millworks.

More from (585): (585) magazine - Rochester, NY (585mag.com)

Related Content:

Long-Term Lake Front | New Energy Works

Natural materials for a custom home: Design Q&A | Pioneermillworks

Project Credits:

Architect: New Energy Works

Builder: New Energy Works, High-Performance Enclosure: New Energy Works

Engineer: Fire Tower Engineered Timber 

Reclaimed Wood: Pioneer Millworks 

Seminary Hill Orchard Cidery is the first ever passive house certified building of its kind among all cideries, breweries, and wineries in the world and recently won a Northeastern US regional Planet Positive award. The open truss frame is reinforced with steel connections featuring our high-performance enclosure system to comprise the efficient shell surrounding the space.

Our friends at Log & Timber Home Living are celebrating their 40th anniversary as a publication with a look back on what has (and hasn’t) changed in the industry over the years. Included in the issue is a destination feature about the Seminary Hill Cidery project in Callicoon New York. To read the full article as a PDF, click here.

Log & Timber Home Living: Timber Home Living: Timber Frame Homes, Home Floor Plans, Photos & Building Advice

Visit Seminary Hill: https://www.seminaryhill.co/

This New Energy Works project in North Georgia was recently featured in a feature editorial by our friends at Green Building + Design Magazine (GB+D) in the “Warmth of Wood” Winter 2022 issue that focuses on sustainable modern designs and the beauty & practicality of wood in the design + build industry.

Featuring an interview with our own David Shirley AIA, NCARB from our west coast team, the sweeping feature touches on almost every aspect of New Energy Works including design, timber frame, high-performance enclosures, fine woodworking from NEWwoodworks, and reclaimed wood from our sister company Pioneer Millworks.   

Written by MIRIAH HAMRICK 

Photos by Garey Gomez

Bryan Bleier from our HPEz team and Kyle Barber from our design team recently attended the 16th annual PhiusCon (formerly North American Passive House Conference) at the historic Palmer House in Chicago IL. The guys specifically attended this year’s conference to connect with like-minded professionals in the industry and talk about New Energy Works investment in our High Performance Made Easier ™ (HPEz) enclosure systems as well as the teams ongoing commitment to develop sustainable and accessible higher performing homes.

PhiusCon is the leading passive building conference for climate-specific zero energy design, construction, and building science expertise. The conference is presented by parent organization Phius which is a non-profit 501(c)(3) organization committed to decarbonizing the built environment by making high-performance passive building the mainstream market standard. Phius also certifies the majority of passive house projects in North America with their locally tailored, globally applicable passive building standard.

Anthony Venezia  has been spending his weekends this past year building a highly crafted high-performance home in Canandaigua New York. This construction project is designed to be a modern and sustainable home for Anthony and his family and features dark stained Douglas fir timber accents as well as two-tone Shou Sugi Ban exterior siding and white oak flooring & stair treads from our sister company Pioneer Millworks.

Most importantly, the home utilizes our High Performance Made Easier ™ (HPEz) enclosure system which enabled Anthony and Luke to construct the home to the efficiency standards they wanted to achieve with the project. 

Now that the family home is nearing completion, we caught up with Anthony to discuss how the project got started, why he wanted to build sustainably, and what it was like building a home for his family with a high-performance enclosure system that was manufactured off-site.

Q: How did this high-performance construction project get started?

Our HPEz (High Performance Made Easier™) team has been busy in the past year crafting and installing enclosure systems for numerous projects throughout the country. In addition to designing our own High-Performance enclosure systems, on select projects we offer off-site manufacture of panelization systems as a subcontractor.

One of those projects is a Pre-Certified Passive House near Philadelphia PA where our team partnered with Holzraum System to manufacture and install their Holzraum XP20 Wall Systems on a home designed by architect Macht Architecture and built by Hanson Fine Homebuilding. Our team also installed the floor and roof system on site as well, focusing on the intricate panel joining process to ensure the home meets Passive House thermal envelope standards.

“Holzraum System came to us with this project, they did the 3D computer model configurations of the enclosure and other components. Once they had it in architectural drawings, we helped them break it into panel sections for manufacturing in our HPEz shop,” Kevin Gilbert, Construction Superintendent from our team told us.

For one couple in rural Connecticut the concept was to create a multigenerational space to enjoy with their five children, friends, and extended family. Part of a sweeping master plan for their property, this understated antiqued party barn is intended to adapt as the family grows and ages over time.

Architect Mark P. Finlay, who has a long-standing relationship with the family, defined the core concept for this family barn as a multigenerational building with a long-term plan. The current incarnation of the space is that of a party barn where the owners children can spend time with their friends out of the main house while remaining on the family property.

“It’s a multigenerational design.” Explains Mark. “We worked it through and talked about the functions of the building, how it’s going to work, who is going to use it, how it would be used in 20 years versus now. We really talked through the whole thing. It’s part of a three generation, or 50-year, plan. It is a building with a singular design idea that will work really well in the future because it can adapt to a lot of different functions.”

For owners Doug Doetsch and his wife Susan Manning, their roots of apple farming in the Catskills Mountain Region of New York run deep. Doug has apple farming in his blood, tracing his ties to the area back five generations on both sides of his family including apple farms of the 1800’s, through prohibition era bootlegging of hard cider and applejack, to his own childhood growing up on orchards in the area. Apple farming is something of a Doetsch legacy.

After moving away for thirty-or-so years to establish a career in international finance law, Doug returned to his roots and recently founded Seminary Hill, an organic orchard & cidery in Callicoon.

With the help of renowned orchardist Michael Philips and an expansive team of local like-minded folks, the Seminary Hill team started planning the holistic twelve acre orchard in 2012. It now includes more than 1,500 trees with an astonishing 60 varieties of American, English, and French heirloom apples and pears with plans to expand in the coming decade. The orchards ecosystem is based on the sympathetic planting of pollinating and pest-repellent plants and flowers so that the apples and pears can be grown without the use of chemical pesticides. Organic all the way.

Our thanks to Adirondack Life for featuring the Kovacs residence in their 2021 Home issue; and a thanks to Holmes King Kallquist Associates for bringing us into this lovely project. To read the article as a PDF, click here.

Tucked into Puget Sound in Washington, this site allows the homeowners to feed their passions: boating, family time, and entertaining. Easy access for boats and creating spaces large enough to house large family and friends gatherings drove the design, secondary only to the desire for a “refined lodge” aesthetic.

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Known as a full timber frame, the entirety of the home and garage were crafted with timbers, specifically reclaimed Douglas fir timbers. When plans began, the design was quite traditional. “The more we looked at the site and the possible views, the more it transitioned, evolved,” explained David Shirley, AIA, member of our design team. “We angled the house in a soft arc of sorts which maximized views of the Sound as well as those of the Cascade Mountain range in the distance.” This change capitalized on the views and the natural wrap of the land.

No, it is not built into an earthen bank, rather this traditionally inspired timber frame ‘barn’ has had a financial bank built into it. Welcome to the newest branch of LNB (Lyons National Bank):

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Waving corn fields and tight rows of soybeans have given way to smooth grass, colorful signage, and numerous clusters of homes within the Town of Farmington in Ontario County, NY. Grow though the Town has, respecting and celebrating their rural roots is of utmost importance to the community. When LNB approached the Town about a site that was home to the second oldest structure in the County, a farmhouse that has stood for two centuries, there was some skepticism. But at the core LNB is about community. The Town became excited by the bank’s proposal: LNB wanted to embrace the old homestead, the Hathaway House, endeavoring to preserve, celebrate, and open it to the community as part of their new branch. 
(More on the history of the home and property was provided by the Hathaway Sisters, who shared stories, photos, and personal memories around the old homestead, as celebrated by LNB here.)    

The Sand Bar, a lakefront libation destination, got new life this year through The Lake House—a hotel, restaurant, and event space in the Finger Lakes. Partnering with LeChase Construction and SWBR, we were excited to bring our timber framing craft and enclosure specialty to the project. The Lake House was redesigned by New York-based firm Studio Tack in collaboration with family-owned design house The Brooklyn Home Company for Bill Caleo and Doug Bennett.

The bar opened this July, with safety measures in place, and allows visitors to sip and savor with clear views to Canandaigua lake. You can pull your boat right up and dock.

Currently under construction is the wedding & event space, which features a New Energy Works timber frame & enclosure as well. Below is a preview; we'll bring you a glimpse inside when it's finished.

We’re excited share more of the story on our long-time banking partner, LNB (Lyons National Bank), and their newest community branch which we raised just up the road from our Farmington, NY shop.

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The first bent is raised for the new LNB Farmington NY branch, early 2020. Photo (C) Jim Kerins.

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While the branch is quickly heading towards completion, we wanted to re-cap some of the processes involved in getting there:

LNB has a focus on people and is always very involved in the local communities, ethos that parallel our own. The Farmington branch site includes a historic home that is being preserved and refreshed. A new timber frame, connecting to the historic home, will accommodate the bank’s main operations.

State College, PA: Homeowners Jim and Cheryl came to us with a dream home request: design and craft a home for two which could also easily accommodate much larger gatherings with family and friends. The resulting simple and classic cruciform plan for their hybrid timber frame home fits the couple while incorporating space—inside and out—for others.

Jim and Cheryl, their children, and their friends attended the same university near State College in PA where game season is a great reason to join together. The couple found a site nestled at the base of a long rise to the mountains on one side, and open to expansive views into Nittney Valley on the other. “We wanted to take advantage of the views and offer additional space for intensive entertaining to flow outside,” explained Ty Allen, our design/build manager. “The result is nearly 2,000 sq ft of outdoor deck, porch, and patio space in addition to interior living areas.”

Screen porches and a terrace for grilling connect to the fire pit stone patio area which in turn is tied back to the rec area with connecting landscaping. The lower level of the home offers guest and rec space with overflow sleeping ready in the bunk house over the garage. Photo (C) Scott Hemenway

A Letter from the Founder of 

New Energy Works and Pioneer Millworks

The end of one decade marks the beginning of the next. I, for one, don’t have a language that embraces this expanse of years. Both New Energy Works and Pioneer Millworks have changed and will change a bit more. As I sat to write this, I stopped to reflect on all of the work we’ve done over the last 10 years and it really gave me pause.

My daughter Sierra, who works with us in Pioneer, recently asked,”Dad, did you ever imagine that these companies would grow so large?” I hadn’t really. Yet, it’s not that I DIDN’T think such a thing. We work hard every day, do the best we can, follow our hearts and gosh, we find ourselves…here.

Today we are over 130 craftsmen, artisans, designers,and makers. 

Yet the feel of the place remains personal. I like this about us. We know our coworkers, our clients, our partners. When you call, a person answers, and that person now is most likely an owner. We officially became an employee-owned (ESOP) company in 2018 and this means that the folks who have long acted like owners, are actually owners. They can partake more fully in the rewards, have their voice truly heard, and be part of their own work-life destiny. This transition makes sense to me.

We have doubled down on our commitment to the Triple Bottom Line.

I remain convinced that businesses like ours can make the difference we need: a world that places a more sustainable earth and a more evenly shared economy on equal footing with earnings. We’ve known with absolute certainty that everything we do, every choice we make needs to take the environmental impacts into consideration. This was our planet’s hottest decade ever recorded; it is imperative that we continue to push forward, to do all we can to shift the winds to help our home, our Earth.

LNB (The Lyons National Bank) recently broke ground for a new branch in Farmington, NY. The site includes a historic home that is being preserved and refreshed. A new timber frame, connecting to the historic home, will be raised to accommodate the bank’s main operations.

“As a company, we’ve long been clients of LNB; we admire their deliberate focus on the individual and business needs of each community they join–and their commitment to doing right by the planet,” said Bryan, project lead from our timber frame engineering team. “We’ve been privileged to work with LNB on several of their branches and we’re excited that they’re opening just down the road from our headquarters in Farmington.”

Below: A previous project with LNB for their Canandaigua NY branch included a timber frame core crafted with reclaimed Douglas fir timbers sourced by Pioneer Millworks.

Perhaps our most passionate filter, everything we do is based on the premise that we have but one earth, and it needs us to do better. In a sweet bit of coincidence, this also means that the house we build is more comfortable for you: There are fewer drafts, less outside noise, a more responsive heating and cooling system, and cleaner indoor air quality. The utility bill is less, as well.

We have pre-panelized our energy-efficient wall system, the Matrix Wall, since 1993, and have been involved with over 2,000,000 square feet of structural insulated panels (SIPs). The combination of wall and roof components create our HPE (High-Performance Enclosure System). While recent improvements to the nationally recognized Residential Energy Code for new construction are exciting, these traditional energy requirements have always been inadequate, and continue to be so. In the last half dozen years we’ve seen the interest in thoughtful energy design skyrocket among our clients. We’re thrilled!

This renewed interest, in combination with new understanding and technologies in off-site pre-construction, suggests our enclosure practices have been spot on. 2020 will see a substantial evolution of our HPE efforts through the addition of a new line of European semi-automated wall and floor building equipment.

This video showcases the framing line:

When we “semi-automate” our processes, we’re not eliminating jobs, we’re doing better work more efficiently while allowing our coworkers to work longer into their career and be safer as they do so. By increasing the amount of off-site pre-panelization we can do, our goal is to bring our quality and expertise on energy and resource efficiencies to more homes, to more builders, making High Performance Easier. We code name this effort HPEz. Here are some of the wins we see:

• Less Labor—Using more automation, reduces overall and on-site labor.

The finishing touches are complete! This timber frame lake home in the Finger Lakes started with our design team and wrapped up with our build team over the Summer:

“New Energy Works (NEW) has done a phenomenal job for our family from the design concept to the finished lake house. In the very beginning, the team made a point to learn what was important to us and what we envisioned. Throughout the process, NEW made sure those things that were important to us were their focus.” – Jim and Tina, homeowners.

The home has quickly become the hub of family gatherings for multiple generations. Open in a 180-degree expanse, on a point locally known as Allen’s Point, our design group explained that the home’s layout is intended to make the most of the sweeping lake views.

Located on a point, expansive lake views can be enjoyed from nearly every space within this home. Our teams are always thinking efficiency–this home includes our High-Performance Enclosure system and high-efficiency mechanicals. Photo (c) Scott Hemenway.

In November of 2018 we had a community raising for the Mount Angel Abbey’s Benedictine Brewery. One hundred volunteers gathered early, listened thoughtfully to a strategy introduction and a safety meeting, and got it done.

The Benedictine Brewery in Mt. Angel, Oregon. Photo by Loren Nelson

Of the people who showed up to help, about 50 or so were from Mount Angel Abbey, the monastery at the top of the hill where we were working. We had our team and timber framers from companies who are part of the Timber Framers Guild from all around come to help. (You can read about that amazing day in a previous blog post, and we’ve included the raising video at the end of this post.)

This season, the Brewery has been up and running with plenty On Tap. We’re excited to be working with them again, this time extending their covered outdoor space to accommodate and shelter more folks:

When we met Nancy and Larry to first chat about their timber frame home aspirations, we learned that Larry is a beekeeper and suddenly we were as full of questions about beekeeping as we were with answers to home designing and building. The couple shares a special affinity for nature, much like our various teams (if you’ve ever read our bios, you’ll see a reoccurring theme of ‘hiking, biking, and being outdoors’). Taking a look at the bucolic piece of farm and woodlands near Ithaca, NY was one of the first steps to designing the couple’s home. Ty Allen, AIA, our design build manager and architect, met with Larry and Nancy on their site to explore the possibilities. Ty shared with us a bit about the overall project and process:

“When we walked the site it became clear we could create a design that would give Larry and Nancy a home which engaged with both the surrounding woods and open spaces. We knew they wanted something of manageable size and easy to maintain where they could enjoy their retirement,” Ty shared.

Recently we did a project with Black Oak Builders and Barry Price Architecture in Saugerties, NY. Interestingly for us, the majority of the project was not timber frame (though they do have a sweet little timber piece off the side of the garage that may someday house a small maple sugaring operation). No, in this case Black Oak Builders reached out to us to partner on the enclosure system for three additions to this 1800’s home; a master bedroom suite, an office/bedroom wing, and a two-story garage.

Our goal with High Performance Enclosures (HPE) is simple—to help builders achieve better building performance for their clients and to make the projects go as smoothly as possible. With our knowledge in systems building (from years in timber framing, as well as construction experience in our Finger Lakes backyard) we can bring the nuances of off-site construction to enclosure building and pre-panelization to those looking for custom solutions. Our construction team built 66 panels in about 2 weeks and headed out in a snowstorm to install the them in January. This off-site minimizes the time needed on-site, saving projects weeks and speeding up the deliverable of a finished space to a client.