Businesses around the country were forced to make significant changes to how they operate in the wake of the COVID-19 pandemic. When our friends at the Benedictine Brewery called with a need to raise an outdoor pavilion for their customers, we were happy to jump into action.
Designed to mimic the original brewery and taproom with their close to 14,000 board feet of Douglas fir, we created the structure of the pavilion with matching embellishments, using chamfered edges and a clear, natural finish to the wood. Just as the original raising started in 2017, the Douglas fir timbers quickly defined the shape of the pavilion and now serve as a way for the brewery to continue serving as a welcoming way for the community to gather, taste, and believe.
We all have those dreams of wanting to leave it all behind and live off the grid. Find a place in the Adirondack mountains, on a remote lake, and just surround yourself with nature and the outdoors. The question is, how do you deliver and raise a beautiful timber frame lake house to a location that no roads have touched? The answer, by boat.
Our New Energy Works timber frame crew spent seven tireless days, traveling back and forth by barge to deliver, off load and raise by hand, this beautiful 1361 square foot bungalow. The homeowner’s plan to utilize this location in the warmer seasonal months, created a unique opportunity to use a 3x tongue and groove design for the walls, while every door frame and window were outlined with timber. The layout offered an open floor plan and offering visitors an unobstructed views of the private lake from this cozy, secluded cabin.
Tucked into Puget Sound in Washington, this site allows the homeowners to feed their passions: boating, family time, and entertaining. Easy access for boats and creating spaces large enough to house large family and friends gatherings drove the design, secondary only to the desire for a “refined lodge” aesthetic.
Known as a full timber frame, the entirety of the home and garage were crafted with timbers, specifically reclaimed Douglas fir timbers. When plans began, the designwas quite traditional. “The more we looked at the site and the possible views, the more it transitioned, evolved,” explained David Shirley, AIA, member of our designteam. “We angled the house in a soft arc of sorts which maximized views of the Sound as well as those of the Cascade Mountain range in the distance.” This change capitalized on the views and the natural wrap of the land.
Waving corn fields and tight rows of soybeans have given way to smooth grass, colorful signage, and numerous clusters of homes within the Town of Farmington in Ontario County, NY. Grow though the Town has, respecting and celebrating their rural roots is of utmost importance to the community. When LNB approached the Town about a site that was home to the second oldest structure in the County, a farmhouse that has stood for two centuries, there was some skepticism. But at the core LNB is about community. The Town became excited by the bank’s proposal: LNB wanted to embrace the old homestead, the Hathaway House, endeavoring to preserve, celebrate, and open it to the community as part of their new branch.
(More on the history of the home and property was provided by the Hathaway Sisters, who shared stories, photos, and personal memories around the old homestead, as celebrated by LNB here.)
The Canalside waterfront entertainment district in Buffalo NY, a popular destination for locals and visitors, will add another attraction this summer: a fully restored 1920’s carousel! The carousel will be housed within a gazebo-inspired timber frame pavilion with glass walls.
“The timber frame is an 80’ octagon with a clerestory. A 1500 lb steel octagon ring in the center will allow timber rafters to connect and light to come down from the clerestory,” explains Owen MacDonald, our lead timber frame engineer for the carousel. “We’ll have plenty of equipment for the raising: a large scissor lift, all-terrain forklift, two large cranes…and lots of muscle.”
We’re excited share more of the story on our long-time banking partner, LNB (Lyons National Bank), and their newest community branch which we raised just up the road from our Farmington, NY shop.
While the branch is quickly heading towards completion, we wanted to re-cap some of the processes involved in getting there:
LNB has a focus on people and is always very involved in the local communities, ethos that parallel our own. The Farmington branch site includes a historic home that is being preserved and refreshed. A new timber frame, connecting to the historic home, will accommodate the bank’s main operations.
State College, PA: Homeowners Jim and Cheryl came to us with a dream home request: design and craft a home for two which could also easily accommodate much larger gatherings with family and friends. The resulting simple and classic cruciform plan for their hybrid timber frame home fits the couple while incorporating space—inside and out—for others.
Jim and Cheryl, their children, and their friends attended the same university near State College in PA where game season is a great reason to join together. The couple found a site nestled at the base of a long rise to the mountains on one side, and open to expansive views into Nittney Valley on the other. “We wanted to take advantage of the views and offer additional space for intensive entertaining to flow outside,” explained Ty Allen, our design/build manager. “The result is nearly 2,000 sq ft of outdoor deck, porch, and patio space in addition to interior living areas.”
From tree to canal lock to restaurant: In a historic timber reclamation and upcycling story, 500-year-old timbers enter their fourth life (or third use) at Point of the Bluff Vineyards in the Finger Lakes Region of NY:
In the late 90’s our sister company, Pioneer Millworks, salvaged massive, 37″ x 42″ x 48′ Douglas fir timbers from one of the Welland Canal locks in Ontario, Canada. The trees culled for the timbers were 400+ years old when they were harvested and served the canal for nearly 60 years.
From the beginning–a bit history of on the heavy timbers:
The falls and rapids of the Niagara River presented a major obstacle for an uninterrupted waterway from the Atlantic Ocean to the American heartland. To circumvent the river, the Welland Canal, with eight large locks, was built. Initiated by local businessmen, the first canal was built in 1829. The present-day Welland Canal is the fourth to be constructed. The difference of 99.5 m (326.5 feet) between the levels of Lake Ontario and Lake Erie is now overcome with 43.4 km (27 miles) of canal.
During renovations of the third canal in 1927, Douglas fir timbers were installed in Lock N0. 8, one of the longest canal locks in the world. As the canal locks were updated/repaired, the wood was removed in the late 1990s and the enormous timbers, each weighing over 20,000 lbs, headed to Pioneer Millworks Farmington, NY yard.
When we met Nancy and Larry to first chat about their timber frame home aspirations, we learned that Larry is a beekeeper and suddenly we were as full of questions about beekeeping as we were with answers to home designing and building. The couple shares a special affinity for nature, much like our various teams (if you’ve ever read our bios, you’ll see a reoccurring theme of ‘hiking, biking, and being outdoors’). Taking a look at the bucolic piece of farm and woodlands near Ithaca, NY was one of the first steps to designing the couple’s home. Ty Allen, AIA, our design build manager and architect, met with Larry and Nancy on their site to explore the possibilities. Ty shared with us a bit about the overall project and process:
“When we walked the site it became clear we could create a design that would give Larry and Nancy a home which engaged with both the surrounding woods and open spaces. We knew they wanted something of manageable size and easy to maintain where they could enjoy their retirement,” Ty shared.
The owners of this timber frame lakeside retreat enjoyed the original lake farmhouse on the site for many years. When it became apparent that their beloved lake house had outlived its use, they made the bittersweet decision to deconstruct it in favor of a new home.
The land, the lake, and home’s impact there was a driving force in the design. Our design team started with respecting the local vernacular and maintaining existing trees and then included advanced enclosure and mechanical systems, FSC-certified® and reclaimed wood flooring and siding, roofing made of recycled wood fiber and rubber, and a geothermal heat system—all resulting in energy efficiency and reduced environmental impact.
For years I’ve resisted writing this post. It can come off as very self-serving. Please don’t let it. Instead, I’ll attempt to be as neutral-valued as I can, and share some of my 30-year history, and perhaps just a tad of the experiences, and sometimes frustrating stories, our clients have shared…and some that I have witnessed.
The timber frame industry has a great many good people in it, associated with it, and as I’ve often said, many of the coolest clients I can imagine. So first, think about a timber framer who is involved with the Timber Framers Guild. At our Guild conferences and our meet-ups, in the committee work we do, in the publications we create, two important things occur: we learn, and are better professionals because of it; we share, and our craft is better for it. In both cases you win.
And when you ask, “Is your company a member?” be sure to dig just bit deeper. Do you attend the conferences? Do you send your shop folk and your designers? Do you give, as well as receive?
Thanks, Phil and Rocio. Little did you know how perfect your timing was when you came to us and asked for a “small but perfect home”. Fertile ground indeed, and our minds raced with the many thoughts about working on something like a precious gem, or what we called a NEW Jewel. The project is completed and officially “home” to Phil and Rocio, who continue to generously share their Jewel and their words:
“Jonathan, et al…
As I write out the final check for Invoice #9, it seems the right moment to pen a note of appreciation for the bundle of work, energy, and creativity that we currently reside in. It is not lost on us for a moment that we discovered NEW at a moment in time that was just right for everyone; Rocio stumbled onto your website looking for a builder of ‘barn homes’ and was immediately captured by the concepts and pics displayed. Everything seemed to line up: small house, close to shop, (relatively) simple design, similar vision, seasonal timing, etc. to enable you all to pull off an amazing, wonderful, beautiful, efficient, stunning, one-of-a-kind home for us.
It is quite difficult to express the deep sense of gratitude we feel towards everyone that contributed to the Jewel…many of which I don’t have the ability to send this to, or even be able to name. The artistic, creative flair combined with real-life practicality is a major component of our place we will love for many years to come.
Please pass on our thanks to everyone that was involved. We look forward to visits from any and all as time goes by.